IP Library Granted Patent US 10,099,853
Granted Patent B2
US 10,099,853 · App. 13/163,675 · Granted Oct 16, 2018

Recyclable container

Inventor: Brandon Charles Miller (Oxford, GA)
Assignee: Pratt Corrugated Holdings, Inc.
B65F1/00B65F2220/102B65F2240/156Y02W30/64
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Quick Facts
Patent No.
US 10,099,853
App. No.
13/163,675
Granted
Oct 16, 2018
Kind
B2
Abstract

A recyclable container includes a hollow body having an outer surface and an inner surface. The hollow body includes a top end, a bottom end, and at least one side panel. The at least one side panel defines a fitted cutout, and the hollow body defines a cavity interior to the hollow body and about continuous from the top end to the bottom end. The fitted cutout defines an opening from the outer surface to the cavity. A top panel contacts the top end of the hollow body, and a bottom panel contacts the bottom end of the hollow body.

Claims (53)

1. A recyclable container comprising:

a hollow body having an outer surface and an inner surface, the hollow body including a top end, a bottom end, a first side panel, and a second side panel,

the first side panel defining

a fitted cutout and

an indicator cutout,

the second side panel including

a first lock tab, the first lock tab connected proximate a top end of the second side panel by a first bend line parallel to the top end of the second side panel and positioned between the top end of the second side panel and a bottom end of the second side panel, the first lock tab including a flex portion proximate the first bend line and an insertion portion distal the first bend line, the flex portion of the first lock tab and the insertion portion of the first lock tab connected to each other by a second bend line parallel to the first bend line and positioned between the first bend line and the top end of the first side panel, the insertion portion including a shank, a left ear, and a right ear, a distance between a distal end of the left ear of the first lock tab and a distal end of the right ear of the first lock tab greater than a distance between a left end of the flex portion of the first lock tab and a right end of the flex portion of the first lock tab, and

a second lock tab, the second lock tab connected proximate a bottom end of the second side panel by a third bend line parallel to a bottom end of the second side panel and positioned between the bottom end of the second side panel and the top end of the second side panel, the second lock tab including a flex portion proximate the third bend line and an insertion portion distal the third bend line, the flex portion of the second lock tab and the insertion portion of the second lock tab connected to each other by a fourth bend line parallel to the third bend line and positioned between the third bend line and the bottom end of the second side panel, the insertion portion including a shank, a left ear, and a right ear, a distance between a distal end of the left ear of the second lock tab and a distal end of the right ear of the second lock tab greater than a distance between a left end of the flex portion of the second lock tab and a right end of the flex portion of the second lock tab,

the hollow body defining a cavity interior to the hollow body and about continuous from the top end to the bottom end,

wherein the indicator cutout defines an opening from the outer surface to the cavity,

wherein the fitted cutout defines an opening from the outer surface to the cavity,

the fitted cutout defining a fitted cutout width and the inner surface of the hollow body defining a hollow body interior width, the fitted cutout width being less than the hollow body interior width,

the fitted cutout being centered between a left end and a right end in the first side panel,

the fitted cutout separated from the indicator cutout, no edge of the fitted cutout intersecting an edge of the indicator cutout,

a first distance from the fitted cutout to the top end of the first side panel less than a second distance from the indicator cutout to the top end of the first side panel;

a top panel contacting the top end of the hollow body; and

a bottom panel contacting the bottom end of the hollow body,

the hollow body including a square cross-section,

the recyclable container remaining vertical after placing the bottom end on a horizontal surface, an outside surface of the bottom panel touching the horizontal surface.

2. The recyclable container of claim 1 , wherein the indicator cutout is a slit.

3. The recyclable container of claim 1 , wherein the hollow body is made of corrugated cardboard.

4. The recyclable container of claim 1 , wherein the fitted cutout is round.

5. The recyclable container of claim 1 , wherein the fitted cutout is a substantially horizontal slit.

6. The recyclable container of claim 5 , wherein

the fitted cutout includes a bottom edge, the bottom edge being V-shaped and having a left draft portion and a right draft portion;

the left draft portion of the bottom edge of the fitted cutout extends from a rounded left side edge of the fitted cutout to the right draft portion of the bottom edge; and

the right draft portion of the bottom edge of the fitted cutout extends from a rounded right side edge of the fitted cutout to the left draft portion of the bottom edge, each of the left draft portion and right draft portion of the bottom edge being straight and continuous.

7. The recyclable container of claim 1 , wherein the top panel connects to the hollow body.

8. The recyclable container of claim 1 , wherein the bottom panel connects to the hollow body.

9. The recyclable container of claim 1 , wherein

a left end of the flex portion of the first lock tab is spaced apart from a left curved portion of the top end of the second side panel when the left end of the flex portion of the first lock tab is coplanar with the left curved portion of the top end of the second side panel;

a right end of the flex portion of the first lock tab is spaced apart from a right curved portion of the top end of the second side panel when the right end of the flex portion of the first lock tab is coplanar with the right curved portion of the top end of the second side panel;

a left end of the flex portion of the second lock tab is spaced apart from a left curved portion of the bottom end of the second side panel when the left end of the flex portion of the second lock tab is coplanar with the left curved portion of the bottom end of the second side panel; and

a right end of the flex portion of the second lock tab is spaced apart from a right curved portion of the bottom end of the second side panel when the right end of the flex portion of the second lock tab is coplanar with the right curved portion of the bottom end of the second side panel.

10. The recyclable container of claim 9 , wherein

the first lock tab is a first security tab and the second lock tab is a second security tab;

the flex portion of the first lock tab is a lower portion of the first security tab and the flex portion of the second lock tab is a lower portion of the second security tab;

the insertion portion of the first lock tab is an upper portion of the first security tab and the insertion portion of the second lock tab is an upper portion of the second security tab; and

the left ear is a left flap of the first security tab and the right ear is a right flap of the second security tab.

11. A method of forming a recyclable container comprising:

providing a side panel;

providing a top panel, the top panel defining an upper load limit of the recyclable container to which the recyclable container can be filled in its assembled state;

providing a bottom panel;

forming an indicator cutout in the side panel,

forming a fitted cutout in the side panel,

a bottom edge of the fitted cutout offset from the bottom panel,

a top edge of the fitted cutout extending from a rounded left side edge of the fitted cutout to a rounded right side edge of the fitted cutout, the top edge being straight and continuous and also offset from the upper load limit of the recyclable container, the bottom edge of the fitted cutout being V-shaped and having a left draft portion and a right draft portion, the left draft portion of the bottom edge of the fitted cutout extending from a rounded left side edge of the fitted cutout to the right draft portion of the bottom edge, and the right draft portion of the bottom edge of the fitted cutout extending from the rounded right side edge of the fitted cutout to the left draft portion of the bottom edge, each of the left draft portion and the right draft portion of the bottom edge being straight and continuous,

the fitted cutout being centered horizontally in the side panel,

the fitted cutout separated from the indicator cutout,

a first distance from the fitted cutout to a top end of the side panel less than a second distance from the indicator cutout to the top end of the side panel;

assembling the recyclable container, the recyclable container forming a square cross-section; and

placing the bottom end of the recyclable container on a horizontal surface, an outside surface of the bottom panel touching the horizontal surface, the recyclable container remaining vertical after placement.

12. The method of claim 11 , wherein the side panel includes a lock tab and the recyclable container defines a corresponding lock tab slot, the method further comprising the step of inserting the lock tab into the lock tab slot.

Assignments (5)
AMENDED AND RESTATED GRANT OF SECURITY INTEREST Recorded Dec 17, 2021
From: PRATT CORRUGATED HOLDINGS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 058556/0898 →
SECURITY INTEREST Recorded Oct 20, 2017
From: PRATT CORRUGATED HOLDINGS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 043909/0139 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2015
From: PRATT INDUSTRIES, INC.
To: PRATT CORRUGATED HOLDINGS, INC.
Reel/Frame 036107/0506 →
CHANGE OF NAME Recorded Mar 27, 2013
From: PRATT INDUSTRIES (U.S.A.), INC.
To: PRATT INDUSTRIES, INC.
Reel/Frame 030102/0286 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2011
From: MILLER, BRANDON CHARLES
To: PRATT INDUSTRIES, (U.S.A.), INC.
Reel/Frame 026518/0505 →
Continuity (1)
Related Publication 20120318857A1 · Dec 20, 2012
Cited By (3)
US 12,351,371 US 12,497,208 US 12,595,091