High refractive index, acrylic ophthalmic device materials with reduced glistenings
View Patent ↗High refractive index copolymers with reduced glistenings are disclosed. The copolymers, which are particularly suitable for use as ophthalmic device materials, comprise a high molecular weight, reactive, linear polyethylene glycol component.
1. A polymeric ophthalmic or otorhinolaryngological device material comprising
a) 50-93% of a polymerizable monomer of the structure:
wherein: A is H or CH 3 ;
B is (CH 2 ) m or [O(CH 2 ) 2 ] z ;
m is 2-6;
z is 1-10;
Y is nothing, O, S, or NR′, provided that if Y is O, S, or NR′, then B is (CH 2 ) m ;
R′ is H, CH 3 , C n′ H 2n′+1 , iso-OC 3 H 7 , C 6 H 5 , or CH 2 C 6 H 5 ;
n′=1-10;
w is 0-6, provided that m+w≦8; and
D is H, Cl, Br, C 1 -C 4 alkyl, C 1 -C 4 alkoxy, C 6 H 5 , or CH 2 C 6 H 5 ;
b) 1-5% of a high molecular weight, linear polyethylene glycol component of the structure:
wherein: X, X′ independently=nothing, O, or NH;
R, R′ independently=nothing or (CH 2 ) p ;
p=1-3;
Q, Q′ independently=nothing or C(═O)NHCH 2 CH 2 O;
A′=H or CH 3 ;
G=H, C 1 -C 4 alkyl, (CH 2 ) m NH 2 , (CH 2 ) m CO 2 H, or R′—X′-Q′—C(═O)C(═CH 2 )A′; and
n=45-225 when G=H, C 1 -C 4 alkyl, (CH 2 ) m NH 2 , or (CH 2 ) m CO 2 H; otherwise, n=51-225; and
c) a polymerizable cross-linking agent.
2. The polymeric device material of claim 1 wherein the monomer of structure (I) is selected from the group consisting of: 2-ethylphenoxy acrylate; phenyl acrylate; benzyl acrylate; 2-phenylethyl acrylate; 3-phenylpropyl acrylate; 4-phenylbutyl acrylate; 4-methylphenyl acrylate; 4-methylbenzyl acrylate; 2-2-methylphenylethyl acrylate; 2-3-methylphenylethyl acrylate; 2-4-methylphenylethyl acrylate; 2-(4-propylphenyl)ethyl acrylate; 2-(4-(1-methylethyl)phenyl)ethyl acrylate; 2-(4-methoxyphenyl)ethyl acrylate; 2-(4-cyclohexylphenyl)ethyl acrylate; 2-(2-chlorophenyl)ethyl acrylate; 2-(3-chlorophenyl)ethyl acrylate; 2-(4-chlorophenyl)ethyl acrylate; 2-(4-bromophenyl)ethyl acrylate; 2-(3-phenylphenyl)ethyl acrylate; 2-(4-phenylphenyl)ethyl acrylate; 2-(4-benzylphenyl)ethyl acrylate; 2-ethylphenoxy methacrylate; phenyl methacrylate; benzyl methacrylate; 2-phenylethyl methacrylate; 3-phenylpropyl methacrylate; 4-phenylbutyl methacrylate; 4-methylphenyl methacrylate; 4-methylbenzyl methacrylate; 2-2-methylphenylethyl methacrylate; 2-3-methylphenylethyl methacrylate; 2-4-methylphenylethyl methacrylate; 2-(4-propylphenyl)ethyl methacrylate; 2-(4-(1-methylethyl)phenyl)ethyl methacrylate; 2-(4-methoxyphenyl)ethyl methacrylate; 2-(4-cyclohexylphenyl)ethyl methacrylate; 2-(2-chlorophenyl)ethyl methacrylate; 2-(3-chlorophenyl)ethyl methacrylate; 2-(4-chlorophenyl)ethyl methacrylate; 2-(4-bromophenyl)ethyl methacrylate; 2-(3-phenylphenyl)ethyl methacrylate; 2-(4-phenylphenyl)ethyl methacrylate; and 2-(4-benzylphenyl)ethyl methacrylate.
3. The polymeric device material of claim 1 wherein for the monomer of structure (I): B is (CH 2 ) m , m is 2-5, Y is nothing or O, w is 0-1, and D is H.
4. The polymeric device material of claim 3 wherein the monomer of structure (I) is selected from the group consisting of: 2-phenylethyl acrylate; 4-phenylbutyl acrylate; 5-phenylpentyl acrylate; 2-benzyloxyethyl acrylate; 3-benzyloxypropyl acrylate; 2-phenylethyl methacrylate; 4-phenylbutyl methacrylate; 5-phenylperityl methacrylate; 2-benzyloxyethyl methacrylate; and 3-benzyloxypropyl methacrylate.
5. The polymeric device material of claim 1 wherein the amount of monomer of structure (I) is 75-90% (w/w).
6. The polymeric device material of claim 1 wherein for the monomer of structure (II):
X, X′ independently=nothing or O;
R, R′=nothing;
Q, Q′ independently=nothing or C(═O)NHCH 2 CH 2 O;
A′=H or CH 3 ;
G=C 1 -C 4 alkyl or R′—X′-Q′—C(═O)C(═CH 2 )A′; and
n=45-180 when G=C 1 -C 4 alkyl; otherwise, n=51-225.
7. The polymeric device material of claim 1 wherein for the monomer of structure (II) has a polyethylene glycol component having a number average molecular weight of 2,000-8,000 Daltons.
8. The polymeric device material of claim 7 wherein the monomer of structure (II) has a polyethylene glycol component having a number average molecular weight of 2,000-6,000 Daltons.
9. The polymeric device material of claim 8 wherein the monomer of structure (II) has a polyethylene glycol component having a number average molecular weight of 2,500-6,000 Daltons.
10. The polymer device material of claim 1 wherein the amount of monomer of structure (II) is 2-5% (w/w).
11. The polymeric device material of claim 10 wherein the amount of monomer of structure (II) is 2-4% (w/w).
12. The polymeric device material of claim 1 wherein the cross-linking monomer is selected from the group consisting of: ethylene glycol dimethacrylate; diethylene glycol dimethacrylate; triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, allyl methacrylate; 1,3-propanediol dimethacrylate; 2,3-propanediol dimethacrylate; 1,6-hexanediol dimethacrylate; 1,4-butanediol dimethacrylate; CH 2 ═C(CH 3 )C(═O)O—(CH 2 CH 2 O) p —C(═O)C(CH 3 )═CH 2 where p=1-50; and CH 2 ═C(CH 3 )C(═O)O(CH 2 ) t O—C(═O)C(CH 3 )═CH 2 where t=3-20; and their corresponding acrylates.
13. The polymeric device material of claim 12 wherein the cross-linking monomer is selected from the group consisting of ethylene glycol dimethacrylate; diethylene glycol dimethacrylate; triethylene glycol dimethacrylate; triethylene glycol diacrylate; 1,4-butanediol diacrylate; and CH 2 ═C(CH 3 )C(═O)O—(CH 2 CH 2 O) p —C(═O)C(CH 3 )═CH 2 where p is such that the number-average molecular weight is about 400, about 600, or about 1000.
14. The polymeric device material of claim 1 further comprising an ingredient selected from the group consisting of polymerizable UV absorbers and polymerizable colorants.
15. The polymeric device material of claim 14 comprising 0.1-5% (w/w) of a polymerizable UV absorber and 0.01-0.5% (w/w) of a polymerizable colorant.
16. The polymeric device material of claim 1 wherein the polymeric device material has an equilibrium water content of less than 2.0 weight % across the temperature range of 16-45° C.
17. The polymeric device material of claim 1 wherein the polymeric device material further comprises a siloxane monomer of the structure:
wherein
R 2 is H or CH 3 ;
T is nothing, O(CH 2 ) b , or OCH 2 CH(OH)CH 2 ;
b is 1-3;
J is (CH 2 ) z ; and
K 1 , K 2 , and K 3 independently are CH 3 , C 6 H 5 , or OSi(CH 3 ) 3 .
18. The polymeric device material of claim 1 wherein the polymeric device material further comprises 2-hydroxyethyl methacrylate.
19. An ophthalmic or otorhinolaryngological device comprising the polymeric device material of claim 1 wherein the ophthalmic or otorhinolaryngological device is selected from the group consisting of intraocular lenses; contact lenses; keratoprostheses; corneal inlays or rings; otological ventilation tubes; and nasal implants.
20. The ophthalmic or otorhinolaryngological device of claim 17 wherein the ophthalmic or otorhinolaryngological device is an intraocular lens.