IP Library Granted Patent US 9,447,489
Granted Patent B2
US 9,447,489 · App. 13/165,298 · Granted Sep 20, 2016

Methods of making photovoltaic devices and photovoltaic devices

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Quick Facts
Patent No.
US 9,447,489
App. No.
13/165,298
Granted
Sep 20, 2016
Kind
B2
Abstract

One aspect of the present invention includes method of making a photovoltaic device. The method includes disposing an absorber layer on a window layer, wherein the absorber layer includes a first region and a second region. The method includes disposing the first region adjacent to the window layer in a first environment including oxygen at a first partial pressure; and disposing the second region on the first region in a second environment including oxygen at a second partial pressure, wherein the first partial pressure is greater than the second partial pressure. One aspect of the present invention includes a photovoltaic device.

Claims (22)

1. A photovoltaic device, comprising:

a window layer; and

an absorber layer disposed on the window layer, wherein the absorber layer comprises:

a first region disposed adjacent to the window layer, the first region having a thickness from about 100 nm to about 1500 nm and comprising oxygen at a first concentration, wherein the first concentration is substantially constant across the thickness of the first region; and

a second region in direct contact with the first region, the second region having a thickness and comprising oxygen at a second concentration, wherein a ratio of the first concentration to the second concentration is greater than about 10.

2. The photovoltaic device of claim 1 , wherein a ratio of the first concentration to the second concentration is greater than about 100.

3. The photovoltaic device of claim 1 , wherein the first concentration is in a range from about 1×10 18 cm −3 to about 1×10 20 cm −3 .

4. The photovoltaic device of claim 1 , wherein the second concentration is in a range from about 1×10 15 cm −3 to about 1×10 18 cm −3 .

5. The photovoltaic device of claim 1 , wherein the second concentration is substantially constant across the thickness of the second region.

6. The photovoltaic device of claim 1 , wherein the second region is substantially free of oxygen.

7. The photovoltaic device of claim 1 , wherein the thickness of the first region is from about 100 nanometers to about 1000 nanometers.

8. The photovoltaic device of claim 1 , wherein the thickness of the second region is from about 500 nanometers to about 3000 nanometers.

9. The photovoltaic device of claim 8 , wherein the thickness of the second region is from about 750 nanometers to about 3000 nanometers.

10. The photovoltaic device of claim 1 , wherein the thickness of the first region is less than the thickness of the second region.

11. The photovoltaic device of claim 6 , wherein the second concentration is less than about 1×10 16 cm −3 .

12. A photovoltaic device, comprising:

a window layer; and

an absorber layer disposed on the window layer, wherein the absorber layer consists of:

a first region disposed adjacent to the window layer, the first region having a thickness from about 100 nm to about 1500 nm and comprising oxygen at a first concentration, wherein the first concentration is substantially constant across the thickness of the first region, and

a second region disposed adjacent to the first region, the second region having a thickness and comprising oxygen at a second concentration, wherein a ratio of the first concentration to the second concentration is greater than about 10.

13. The photovoltaic device of claim 11 , wherein the second concentration is less than about 1×10 15 cm −3 .

14. The photovoltaic device of claim 1 , wherein the first region is an interfacial region and the second region is a thicker bulk region.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN.BHD.
Reel/Frame 031581/0457 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2011
From: JOHNSON, JAMES NEIL; KOREVAAR, BASTIAAN ARIE; ZHAO, YU
To: GENERAL ELECTRIC COMPANY
Reel/Frame 026472/0772 →