Method for producing glass body and method for producing optical member for EUV lithography
View Patent ↗The present invention relates to a method for producing a glass body containing: hydrolyzing a silicon compound and a compound containing a metal serving as a dopant, in a flame projected from a burner to form glass fine particles; and depositing and growing the formed glass fine particles on a base material, in which a raw material mixed gas containing a gas of the silicon compound, a gas of the compound containing a metal serving as a dopant, and either one of a combustible gas and a combustion supporting gas is fed into a central nozzle (A) positioning in the center of the burner; the other gas of the combustible gas and the combustion supporting gas is fed into a nozzle (B) different from the central nozzle (A) of the burner; a combustible gas or a combustion supporting gas is arbitrarily fed into a nozzle different from the nozzles (A) and (B); and a flow rate of the raw material mixed gas is 50% or more and not more than 90% of the largest flow rate among flow rate(s) of the combustible gas(ses) and the combustion supporting gas(ses) fed from other nozzle or nozzles than the central nozzle (A).
1. A method for producing a glass body, the method comprising:
feeding a raw material mixed gas through a central nozzle (A) positioned in a central portion of a burner, the raw material mixed gas comprising a gas of a silicon compound, a gas of a compound comprising a metal dopant, and a combustible gas;
feeding a combustible gas through a first nozzle directly adjacent to the central nozzle (A);
feeding a combustible gas or a combustion supporting gas through a second nozzle (B) different from the first nozzle and the central nozzle (A) of the burner;
optionally feeding a combustible gas, a combustion supporting gas, a mixed gas comprising a combustible gas, or a mixed gas comprising a combustion supporting gas through at least one nozzle (C) different from the central nozzle (A), the first nozzle, and the second nozzle (B);
hydrolyzing the silicon compound and the compound comprising the metal dopant, in a flame projected from the burner, to form glass fine particles; and
growing the glass fine particles on a base material,
wherein a flow rate of the raw material mixed gas is 50% or more and not more than 90% of a largest flow rate among flow rate(s) of the combustible gas(es) and the combustion supporting gas(es) fed through a nozzle or nozzles other than the central nozzle (A), and
the largest flow rate is provided in the first nozzle.
2. The method for producing a glass body according to claim 1 , further comprising:
feeding a noncombustible gas through a nozzle provided between a nozzle through which a combustible gas or a mixed gas comprising a combustible gas is fed and a nozzle through which a combustion supporting gas or a mixed gas comprising a combustion supporting gas is fed.
3. The method for producing a glass body according to claim 1 ,
wherein the burner comprises the at least one nozzle (C) through which a combustible gas, a combustion supporting gas, a mixed gas comprising a combustible gas, or a mixed gas comprising a combustion supporting gas is fed, and
a flow rate of a gas fed through a nozzle spatially farthest from the central nozzle (A) is not more than 95% of the flow rate of the raw material mixed gas.
4. The method for producing a glass body according to claim 1 , wherein the burner has a multitubular structure.
5. The method for producing a glass body according to claim 4 ,
wherein the burner comprises the central nozzle (A), a first peripheral nozzle which is the first nozzle directly adjacent to the central nozzle (A) and surrounding the central nozzle (A), a second peripheral nozzle surrounding the first peripheral nozzle, and a third peripheral nozzle which is the second nozzle (B) surrounding the second peripheral nozzle;
a noncombustible gas is fed through the second peripheral nozzle; and
a combustion supporting gas is fed through the third peripheral nozzle.
6. The method for producing a glass body according to claim 1 , wherein the metal dopant is Ti.
7. The method for producing a glass body according to claim 1 , wherein the raw material mixed gas is fed such that a mass of a finally obtained glass body is 50 kg or more.
8. A method for producing an optical member for EUV lithography, comprising:
forming a member from a glass body produced by the method according to claim 1 .
9. The method for producing a glass body according to claim 1 , wherein the flow rate of the raw material mixed gas is 60% or more and not more than 80% of the largest flow rate among flow rate(s) of the combustible gas(es) and the combustion supporting gas(es) fed through a nozzle or nozzles other than the central nozzle (A).
10. The method for producing a glass body according to claim 2 , wherein the noncombusible gas is fed at a flow rate which is smaller than the flow rate of the raw material mixed gas, a flow rate of the combustible gas, and a flow rate of the combustion supporting gas.
11. The method for producing a glass body according to claim 3 , wherein the flow rate of the gas fed through the nozzle spatially farthest from the central nozzle (A) is more than 30% of the flow rate of the raw material mixed gas.
12. A method for producing a glass body, the method comprising:
feeding a raw material mixed gas through a central nozzle (A) positioned in a central portion of a burner, the raw material mixed gas comprising a gas of a silicon compound, a gas of a compound comprising a metal dopant, and a combustible gas;
feeding a noncombustible gas through a first nozzle directly adjacent to the central nozzle (A);
feeding a combustion supporting gas through a second nozzle (B) directly adjacent to the first nozzle;
optionally feeding a combustible gas, a combustion supporting gas, a mixed gas comprising a combustible gas, or a mixed gas comprising a combustion supporting gas through at least one nozzle (C) different from the central nozzle (A), the first nozzle, and the second nozzle (B);
hydrolyzing the silicon compound and the compound comprising the metal dopant, in a flame projected from the burner, to form glass fine particles; and
growing the glass fine particles on a base material,
wherein a flow rate of the raw material mixed gas is 50% or more and not more than 90% of a largest flow rate among flow rate(s) of the combustible gas(es) and the combustion supporting gas(es) fed through a nozzle or nozzles other than the central nozzle (A), and
the largest flow rate is provided in the second nozzle (B).
13. The method for producing a glass body according to claim 12 , wherein the burner has a multitubular structure.
14. The method for producing a glass body according to claim 13 ,
wherein the burner comprises the central nozzle (A), a first peripheral nozzle which is the first nozzle directly adjacent to the central nozzle (A) and surrounding the central nozzle (A), and a second peripheral nozzle which is the second nozzle (B) and surrounds the first peripheral nozzle.
15. The method for producing a glass body according to claim 12 ,
wherein the burner comprises the at least one nozzle (C) through which a combustible gas, a combustion supporting gas, a mixed gas comprising a combustible gas, or a mixed gas comprising a combustion supporting gas is fed, and
a flow rate of a gas fed through a nozzle spatially farthest from the central nozzle (A) is not more than 95% of the flow rate of the raw material mixed gas.
16. The method for producing a glass body according to claim 12 , wherein the metal dopant is Ti.
17. The method for producing a glass body according to claim 12 , wherein the raw material mixed gas is fed such that a mass of a finally obtained glass body is 50 kg or more.
18. A method for producing an optical member for EUV lithography, comprising:
forming a member from a glass body produced by the method according to claim 12 .
19. The method for producing a glass body according to claim 12 , wherein the flow rate of the raw material mixed gas is 60% or more and not more than 80% of the largest flow rate among flow rate(s) of the combustible gas(es) and the combustion supporting gas(es) fed through a nozzle or nozzles other than the central nozzle (A).
20. The method for producing a glass body according to claim 12 , wherein the noncombusible gas is fed at a flow rate which is smaller than the flow rate of the raw material mixed gas, a flow rate of the combustible gas, and a flow rate of the combustion supporting gas.