IP Library Granted Patent US 8,703,016
Granted Patent B2
US 8,703,016 · App. 13/170,615 · Granted Apr 22, 2014

Phosphor materials and related devices

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Quick Facts
Patent No.
US 8,703,016
App. No.
13/170,615
Granted
Apr 22, 2014
Kind
B2
Abstract

A phosphor material is presented that includes a blend of a first phosphor, a second phosphor and a third phosphor. The first phosphor includes a composition having a general formula of ((Sr 1−z M z ) 1−(x+w) A w Ce x ) 3 (Al 1−y Si y )O 4+y+3(x−w) F 1−y−3(x−w) , wherein 0<x≦0.10, 0≦y≦0.5, 0≦z≦0.5, 0≦w≦x, A comprises Li, Na, K, or Rb; and M comprises Ca, Ba, Mg, Zn, or Sn. The second phosphor includes a complex fluoride doped with manganese (Mn 4+ ), and the third phosphor include a phosphor composition having an emission peak in a range from about 520 nanometers to about 680 nanometers. A lighting apparatus including such a phosphor material is also presented. The light apparatus includes a light source in addition to the phosphor material.

Claims (26)

1. A phosphor material comprising a blend of:

a first phosphor comprising a composition having a general formula of ((Sr 1−z M z ) 1−(x+w) A w Ce x ) 3 (Al 1−y Si y )O 4+y+3(x−w) F 1−y−3(x−w) , wherein 0<x≦0.10, 0<y≦0.5, 0≦z≦0.5, 0.5≦[1−y−3(x−w)]<1, A comprises Li, Na, K, or Rb; and M comprises Ca, Ba, Mg, Zn, or Sn;

a second phosphor comprising a complex fluoride doped with manganese (Mn 4+ ), and

a third phosphor comprising a garnet of general formula (A, Ce) 3 M 5−a O 12−3/2a , wherein 0≦a≦0.5, A comprises Y, Gd, Tb, La, Sm, Pr, or Lu; and M comprises Sc, Al, or Ga or a nitride of general formula (A, Eu) x Si y N z , wherein 2x+3y=4z, and A comprises Ba, Ca, or Sr.

2. The phosphor material of claim 1 , wherein at least a portion of Al in the first phosphor is substituted by B, Ga, Sc, or Y.

3. The phosphor material of claim 1 , wherein at least a portion of F in the first phosphor is substituted by Cl, Br, or I.

4. The phosphor material of claim 1 , wherein the first phosphor is doped with an additional activator ion.

5. The phosphor material of claim 4 , wherein the additional activator ion comprises Pr, Sm, Eu, Tb, Dy, Tm, Er, Ho, Nd, Bi, Pb, Yb, Mn, Ag, or Cu.

6. The phosphor material of claim 1 , wherein the first phosphor comprises a general formula of ((Sr 1−x M z ) 1−x Ce x ) 3 (Al 1−y Si y )O 4+y+3x F 1−y−3x , wherein 0<x≦0.10, 0<y≦0.5, 0≦z≦0.5, and M comprises Ca, Ba, Mg, Zn, or Sn.

7. The phosphor material of claim 1 , wherein the first phosphor comprises (Sr 0.98 Na 0.01 Ce 0.01 ) 3 (Al 0.9 Si 0.1 )O 4.1 F 0.9 , (Sr 0.98 Na 0.01 Ce 0.01 ) 3 (Al 0.8 Si 0.2 )O 4.2 F 0.8 , (Sr 0.75 Ca 0.23 Na 0.01 Ce 0.01 ) 3 (Al 0.75 Si 0.25 )O 4.25 F 0.75 , or (Sr 0.595 Ca 0.4 Ce 0.005 ) 3 (Al 0.6 Si 0.4 )O 4.415 F 0.585 .

8. The phosphor material of claim 1 , wherein the second phosphor comprises a general formula A 2 [MF 6 ]:Mn 4+ , wherein A comprises Na, K, Rb, Cs, or NH 4 ; and M comprises Si, Ti, Zr, or Mn.

9. The phosphor material of claim 1 , wherein the second phosphor comprises K 2 [SiF 6 ]:Mn 4+ , or K 2 [TiF 6 ]:Mn 4+ .

10. The phosphor material of claim 1 , wherein the third phosphor comprises Y 3 A 15 O 12 :Ce 3+ .

11. The phosphor material of claim 1 , wherein the third phosphor comprises A 2 Si 5 N 8 :Eu 2+ , wherein A comprises Ba, Ca, or Sr.

12. The phosphor material of claim 11 , wherein the nitride is further doped with cerium.

13. The phosphor material of claim 1 , wherein the first phosphor is present in a spectral weight from about 1 percent to about 70 percent, the second phosphor is present in a spectral weight from about 1 percent to about 70 percent, and the third phosphor is present in a spectral weight from about 1 percent to about 70 percent.

14. A lighting apparatus comprising: a light source and a phosphor material radiationally coupled to the light source, the phosphor material comprising a blend of:

a first phosphor comprising

composition having a general formula of ((Sr 1−z M z ) 1−(x+w) A w Ce x ) 3 (Al 1−y Si y )O 4+y+3(x−w) F 1−y−3(x−w) , wherein 0<x≦0.10, 0<y≦0.5, 0≦z≦0.5, 0.5≦[1−y−3(x−w)]≦1, A is Li, Na, K, or Rb; and M is Ca, Ba, Mg, Zn, or Sn;

a second phosphor comprising a complex fluoride doped with manganese (Mn 4+ ), and

a third phosphor comprising a garnet of general formula (A, Ce) 3 M 5−a O 12−3/2a , wherein 0≦a≦0.5, A comprises Y, Gd, Tb, La, Sm, Pr, or Lu; and M comprises Sc, Al, or Ga or a nitride of general formula (A, Eu) x Si y N z , wherein 2x+3y=4z, and A comprises Ba, Ca, or Sr.

15. The lighting apparatus of claim 14 , wherein the light source comprises a light emitting device (LED).

16. The lighting apparatus of claim 14 , further comprising an encapsulant surrounding the light source.

17. The lighting apparatus of claim 14 , wherein the phosphor material is coated on a surface of the light source.

18. The lighting apparatus of claim 16 , wherein the phosphor material is dispersed in the encapsulant.

19. The lighting apparatus of claim 14 , has a CRI (Rg) greater than 80.

Assignments (11)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 059034 FRAME: 0469. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jan 25, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 066372/0590 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER 10841994 TO PATENT NUMBER 11570872 PREVIOUSLY RECORDED ON REEL 058982 FRAME 0844. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Jan 19, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 066355/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 17, 2022
From: ALLY BANK
To: CURRENT LIGHTING SOLUTIONS, LLC; FORUM, INC.
Reel/Frame 059432/0592 →
RELEASE OF SECURITY INTEREST Recorded Mar 17, 2022
From: ALLY BANK
To: CURRENT LIGHTING SOLUTIONS, LLC; FORUM, INC.
Reel/Frame 059392/0079 →
SECURITY INTEREST Recorded Feb 11, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 059034/0469 →
SECURITY AGREEMENT Recorded Feb 2, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NEETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 058982/0844 →
SECURITY AGREEMENT Recorded May 27, 2020
From: CURRENT LIGHTING SOLUTIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 052763/0643 →
SECURITY AGREEMENT Recorded Jun 28, 2019
From: CURRENT LIGHTING SOLUTIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 049672/0294 →
SECURITY AGREEMENT Recorded Jun 28, 2019
From: CURRENT LIGHTING SOLUTIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 051047/0210 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2019
From: GENERAL ELECTRIC COMPANY
To: CURRENT LIGHTING SOLUTIONS, LLC F/K/A GE LIGHTING SOLUTIONS, LLC
Reel/Frame 048791/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2011
From: NAMMALWAR, PRASANTH KUMAR; SETLUR, ANANT ACHYUT; POROB, DIGAMBER GURUDAS; MANEPALLI, SATYA KISHORE
To: GENERAL ELECTRIC COMPANY
Reel/Frame 026514/0220 →