IP Library Patent Application 13173407
Patent Application
App. No. 13/173,407

PHOTOVOLTAIC DEVICE WITH RESISTIVE CIGS LAYER AT THE BACK CONTACT

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
13/173,407
Abstract

A photovoltaic device including a substrate, a first electrode layer over the substrate and a resistive p-type semiconductor layer over the first electrode layer. The device also includes a p-type absorber layer over the resistive p-type semiconductor layer, an n-type semiconductor layer over the p-type absorber layer and a second electrode layer over the n-type semiconductor layer. Additionally, a resistivity of the resistive p-type semiconductor layer is greater than a resistivity of the p-type absorber layer.

Claims (54)

1 . A photovoltaic device, comprising:

a substrate;

a first electrode layer over the substrate;

a resistive p-type semiconductor layer over the first electrode layer;

a p-type absorber layer over the resistive p-type semiconductor layer;

an n-type semiconductor layer over the p-type absorber layer; and

a second electrode layer over the n-type semiconductor layer;

wherein a resistivity of the resistive p-type semiconductor layer is greater than a resistivity of the p-type absorber layer.

2 . The device of claim 1 , wherein a hole mobility of the resistive p-type semiconductor layer is lower than a hole mobility of the p-type absorber layer.

3 . The device of claim 2 , wherein a hole carrier concentration of the resistive p-type semiconductor layer is equal to or higher than a hole carrier concentration of the p-type absorber layer.

4 . The device of claim 2 , wherein the resistive p-type semiconductor layer has at least one of a smaller average grain size or a higher vacancy concentration than the p-type absorber layer.

5 . The device of claim 4 , wherein the resistive p-type semiconductor layer comprises copper indium gallium selenide, and the p-type absorber layer comprises copper indium gallium selenide.

6 . The device of claim 2 , wherein the resistive p-type semiconductor layer comprises a semiconductor material which has a lower hole mobility than p-type copper indium gallium selenide, and the p-type absorber layer comprises p-type copper indium gallium selenide.

7 . The device of claim 6 , wherein the resistive p-type semiconductor layer comprises a p-type semiconductor selected from the group consisting of Si, CuS, ZnSe, CdSe, GaAs and GaP.

8 . The device of claim 7 , wherein the p-type semiconductor layer comprises sodium doped ZnSe and wherein the sodium diffuses into the p-type absorber layer during or after deposition of the p-type absorber layer.

9 . The device of claim 2 , wherein the resistive p-type semiconductor layer comprises a phase separated p-type semiconductor material or a laminate of plural p-type semiconductor material layers.

10 . The device of claim 1 , wherein the resistive p-type semiconductor layer is capable of sodium diffusion, the first electrode comprises molybdenum which contains sodium, and the sodium diffuses from the first electrode through the resistive p-type semiconductor layer into the p-type absorber layer during or after deposition of the p-type absorber layer.

11 . The device of claim 1 , wherein the n-type semiconductor layer comprises n-CdS and the second electrode layer comprises a first transparent layer comprising Indium Tin Oxide (ITO), Zinc Oxide (ZnO) or Aluminum Zinc Oxide (AZO) over a second transparent layer comprising resistive Aluminum Zinc Oxide (RAZO).

12 . A photovoltaic device, comprising:

a substrate;

a first electrode layer over the substrate;

a p-type absorber layer over the resistive p-type semiconductor layer;

an n-type semiconductor layer over the p-type absorber layer; and

a second electrode layer over the n-type semiconductor layer,

wherein the junction of the p-type absorber layer and the n-type semiconductor layer form a diode and a thickness of the p-type absorber layer is greater than a sum of a depletion width of the diode in the p-type absorber layer and a hole diffusion length in the p-type absorber layer.

13 . The device of claim 12 , wherein the p-type absorber layer comprises copper indium gallium selenide having a thickness greater than 0.7 microns.

14 . A method of making a photovoltaic device, comprising:

depositing a first electrode layer over a substrate;

depositing a resistive p-type semiconductor layer over the first electrode layer;

depositing a p-type absorber layer over the resistive p-type semiconductor layer;

depositing an n-type semiconductor layer over the p-type absorber layer; and

depositing a second electrode layer over the n-type semiconductor layer;

wherein a resistivity of the resistive p-type semiconductor layer is greater than a resistivity of the p-type absorber layer.

15 . The method of claim 14 , wherein a hole mobility of the resistive p-type semiconductor layer is lower than a hole mobility of the p-type absorber layer.

16 . The method of claim 15 , wherein a hole carrier concentration of the resistive p-type semiconductor layer is equal to or higher than a hole carrier concentration of the p-type absorber layer.

17 . The method of claim 15 , wherein the resistive p-type semiconductor layer is deposited at a lower temperature than the p-type absorber layer to provide at least one of a smaller average grain size or a higher vacancy concentration in the resistive p-type semiconductor layer than in the p-type absorber layer.

18 . The method of claim 17 , wherein the resistive p-type semiconductor layer comprises copper indium gallium selenide, and the p-type absorber layer comprises copper indium gallium selenide.

19 . The method of claim 15 , wherein the resistive p-type semiconductor layer comprises a semiconductor material which has a lower hole mobility than p-type copper indium gallium selenide, and the p-type absorber layer comprises p-type copper indium gallium selenide.

20 . The method of claim 19 , wherein the resistive p-type semiconductor layer comprises a p-type semiconductor selected from the group consisting of Si, CuS, ZnSe, CdSe, GaAs and GaP.

21 . The method of claim 20 , wherein the p-type semiconductor layer comprises sodium doped ZnSe and wherein the sodium diffuses into the p-type absorber layer during deposition of the p-type absorber layer or during a heating step which occurs after deposition of the p-type absorber layer.

22 . The method of claim 15 , wherein the resistive p-type semiconductor layer comprises a phase separated p-type semiconductor material or a laminate of plural p-type semiconductor material layers.

23 . The method of claim 14 , wherein the resistive p-type semiconductor layer is capable of sodium diffusion, the first electrode comprises molybdenum which contains sodium, and the sodium diffuses from the first electrode through the resistive p-type semiconductor layer into the p-type absorber layer during deposition of the p-type absorber layer or during a heating step which occurs after deposition of the p-type absorber layer.

24 . The method of claim 14 , wherein the n-type semiconductor layer comprises n-CdS; and

wherein depositing the second electrode layer further comprises:

depositing a first transparent layer comprising resistive Aluminum Zinc Oxide (RAZO); and

depositing a second transparent layer comprising Indium Tin Oxide (ITO), Zinc Oxide (ZnO) or Aluminum Zinc Oxide (AZO) over the RAZO layer.

25 . A method of operating a photovoltaic device, comprising:

a substrate;

a first electrode layer over the substrate;

a p-type absorber layer over the resistive p-type semiconductor layer;

an n-type semiconductor layer over the p-type absorber layer; and

a second electrode layer over the n-type semiconductor layer,

wherein the method comprises applying a current or voltage to the first and the second electrode layers such that a junction of the p-type absorber layer and the n-type semiconductor layer form a diode with a depletion region which partially extends from the junction into the p-type absorber layer to a depth which differs from the thickness of the p-type absorber layer by at least a hole diffusion length in the p-type absorber layer.

26 . The method of claim 25 , wherein the p-type absorber layer comprises copper indium gallium selenide having a thickness greater than 0.7 microns.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2015
From: HANERGY HOLDING GROUP LTD.
To: APOLLO PRECISION FUJIAN LIMITED
Reel/Frame 034826/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2014
From: MIASOLE
To: HANERGY HOLDING GROUP LTD.
Reel/Frame 032092/0694 →
RELEASE OF SECURITY INTEREST Recorded Jan 7, 2013
From: PINNACLE VENTURES, L.L.C.
To: MIASOLE
Reel/Frame 029579/0494 →
SECURITY AGREEMENT Recorded Aug 28, 2012
From: MIASOLE
To: PINNACLE VENTURES, L.L.C.
Reel/Frame 028863/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2011
From: DEMIRKAN, KORHAN; TITUS, JOCHEN; TAS, ROBERT
To: MIASOLE
Reel/Frame 026529/0571 →