IP Library Granted Patent US 8,460,587
Granted Patent B2
US 8,460,587 · App. 13/175,780 · Granted Jun 11, 2013

Method for producing a foamed article

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Quick Facts
Patent No.
US 8,460,587
App. No.
13/175,780
Granted
Jun 11, 2013
Kind
B2
Abstract

A method for producing a foamed article including a supporting element, a foam layer, and an upholstery cover applied on said foam layer, comprising the steps of forming said upholstery cover by stitching together a plurality of lengths of upholstery cover, positioning the sewn upholstery cover on a convex positioning surface of a positioning member withholding the sewn upholstery cover on said positioning member by means of a first suction system, setting said positioning member with the sewn upholstery cover withheld thereon by suction in a bottom die of a foaming die, deactivating said first suction system and withholding the upholstery cover on a concave positioning surface of said bottom die by means of a second suction system, extracting said positioning member from said bottom die leaving said upholstery cover positioned and withheld by suction on said concave positioning surface, positioning a rigid supporting element on a plunger of said foaming die and closing the plunger on said bottom die so as to form a foaming cavity between an outer surface of said supporting element and said upholstery cover; and injecting foaming material in said foaming cavity and polymerizing the foaming material.

Claims (11)

1. A method for producing a foamed article including a supporting element, a foam layer, and an upholstery cover applied on said foam layer, comprising the steps of:

forming said upholstery cover by stitching together a plurality of lengths of upholstery cover,

positioning the sewn upholstery cover on a convex positioning surface of a positioning member,

withholding the sewn upholstery cover on said positioning member by means of a first suction system,

setting said positioning member with the sewn upholstery cover withheld thereon by suction in a bottom die of a foaming die,

deactivating said first suction system and withholding the upholstery cover on a concave positioning surface of said bottom die by means of a second suction system,

extracting said positioning member from said bottom die leaving said upholstery cover positioned and withheld by suction on said concave positioning surface,

positioning a rigid supporting element on a plunger of said foaming die and closing the plunger on said bottom die so as to form a foaming cavity between an outer surface of said supporting element and said upholstery cover, and

injecting foaming material into said foaming cavity and polymerizing the foaming material.

2. The method according to claim 1 , wherein said positioning member comprises a plurality of sectors separable and wherein said sectors are detached from one another to enable extraction of said positioning member from said bottom die.

3. The method according to claim 1 , wherein rows of stitching of said upholstery cover are inserted within corresponding seats formed on said convex positioning surface of said positioning member.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2023
From: 180S, LLC; 180S, INC.
To: 180S USA LLC; 180S IP HOLDINGS LLC
Reel/Frame 065657/0332 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2011
From: BUONO, FABRIZIO
To: TECNOCAD PROGETTI S.P.A.
Reel/Frame 026538/0929 →