Reduced fossil fuel in an oxidizer downstream of a biomass furnace
Method of extracting syngas between the zone in a furnace where oxygen-starved combustion of biomass occurs and the zone in the furnace where secondary air is added to complete combustion, conditioning and cleaning the extracted syngas, and delivering it in a metered amount to the oxidizer or upstream of the oxidizer to reduce or eliminate the need for additional fossil fuels once the oxidizer has achieved its operating temperature. The gasifier or furnace burns solid waste and produces a syngas containing relatively high levels of CO, which is extracted from the furnace, conditioned, and introduced into an RTO as a fuel source. In certain embodiments, no extraction of syngas from the furnace takes place; the furnace conditions are manipulated so that normally undesirable levels of CO and other VOC's remain in the process stream. The heat from the furnace is used as intended (e.g., to heat a dryer), the stream is conditioned, and ultimately proceeds to a downstream RTO. Since the gas stream remains rich in CO and VOC's, its fuel value in the RTO is substantially higher than otherwise would be the case.
1. A method of maintaining a regenerative thermal oxidizer at operating temperature while minimizing the use of fossil fuel in said oxidizer, comprising providing a biomass furnace to produce a hot gas to provide thermal energy to a downstream process; combusting biomass in said furnace in a first stage wherein the combustion is in an oxygen-starved environment and in a second stage wherein the combustion is in an environment with an amount of oxygen greater than in said oxygen-starved environment; extracting a portion of the gas prior to the complete combustion of said gas; conditioning said extracted gas to remove particulate matter therefrom; and introducing said conditioned gas to said regenerative thermal oxidizer.
2. The method of claim 1 , wherein said gas is conditioned with a wet or dry precipitator upstream of the oxidizer.
3. The method of claim 1 wherein said gas is conditioned with a wet scrubber.
4. The method of claim 1 , further comprising introducing liquid water into said gas prior to said introduction of said conditioned gas to said regenerative thermal oxidizer to prevent deflagration or detonation from occurring.
5. The method of claim 1 , further comprising providing deflagration or detonation suppression, containment or venting techniques.
6. The method claim 1 , further comprising monitoring the oxygen concentration of said gas.
7. The method of claim 6 , wherein the oxygen concentration of said gas introduced into said oxidizer is controlled by adding an inert gas to said gas.
8. The method of claim 1 , wherein said gas is conditioned with a venturi scrubber.
9. The method of claim 8 , wherein said venturi scrubber has an inlet, and wherein water is introduced to said venturi scrubber inlet to reduce the flammability of said gas therein.
10. The method of claim 1 , further comprising controlling the maximum LEL of said gas entering said oxidizer by limiting the maximum gas flow and the minimum process gas flow.
11. The method of claim 1 , further comprising controlling the maximum LEL of said gas entering said oxidizer by monitoring the energy of said gas with a BTU monitor.
12. The method of claim 1 , further comprising controlling the maximum LEL of said gas entering said oxidizer by monitoring the lower explosion limit of said gas entering said oxidizer with an LEL monitor.
13. The method of claim 1 , wherein at least a portion of the gases produced by said furnace, after providing energy to a downstream process, is directed to a regenerative thermal oxidizer for pollution control.
14. A method of maintaining a regenerative thermal oxidizer at operating temperature while minimizing the use of fossil fuel in said oxidizer, comprising burning biomass in a biomass furnace to produce heat for use in a downstream process; controlling the combustion of said biomass in said furnace such that an increased concentration of carbon monoxide and volatile organic components is emitted in exhaust of said furnace to provide a higher caloric value to said exhaust stream to be treated by said regenerative thermal oxidizer; conditioning said exhausted gas stream to remove particulate matter therefrom; and introducing said conditioned gas stream to said regenerative thermal oxidizer.
15. The method of claim 14 , wherein the combustion is controlled by analyzing the CO content of said gas stream at the outlet of said biomass furnace.
16. The method of claim 14 , wherein the combustion is controlled by sensing the LEL of said gas stream at the outlet of said biomass furnace.