Gravimetric dispensing system
View Patent ↗Apparatus and related methods for continually measuring and dispensing precise amounts of bulk chemical in a car wash application. A gravimetric dispensing assembly can include a load cell and a syringe dosing pump that is suspended below the load cell such that an entire mass of the syringe dosing pump is communicated to the load cell. In this manner, the load cell can measure the actual mass of chemical being dispensed from the syringe dosing pump on a continuous basis without solely relying on the rated volumetric capacity of the syringe dosing pump. The syringe dosing pump can be driven by a stepper motor that can be pulsed as directed by a controller so as to maintain, increase or decrease an amount of bulk chemical being dispensed from the syringe dosing pump.
1. A method of supplying a bulk chemical to a vehicle within a car wash, comprising:
drawing an amount of a bulk chemical into a liquid end of a syringe dosing pump;
pressurizing the bulk chemical within the syringe dosing pump such that the bulk chemical is directed out of the syringe dosing pump and is directed to a vehicle within a car wash;
weighing a mass of the bulk chemical dispensed with each stroke of a plunger in the syringe dosing pump using a load cell; and
controlling a stroke frequency of the syringe dosing pump with a controller that continually monitors the mass of the bulk chemical being dispensed, wherein controlling the stroke frequency further comprises adjusting a pulse rate for a stepper motor attached to the syringe dosing pump.
2. The method of claim 1 , further comprising:
producing a warning signal if the mass of the bulk chemical is different than an amounted expected by the controller.
3. The method of claim 1 , further comprising:
suspending the syringe dosing pump below the load cell.
4. The method of claim 3 , further comprising:
communicating a pump mass of the syringe dosing pump to an upper weight bearing plate of the load cell.
5. The method of claim 3 , further comprising:
positioning a drip trap below the syringe dosing pump.
6. The method of claim 1 , further comprising:
supplying the bulk chemical to a venturi eductor; and
mixing the bulk chemical into a motive fluid using the venturi eductor to form a mixed solution.
7. The method of claim 6 , further comprising:
applying the mixed solution to a vehicle.
8. The method of claim 6 , further comprising:
providing a check valve on the syringe dosing pump having a cracking pressure greater than a vacuum level generated by the venturi eductor.