Process for producing electret, and electrostatic induction conversion device
View Patent ↗The present invention provides a process for producing an electret which has high thermal stability of retained electric charge and which has excellent charge retention performance. This is accomplished by a process for producing an electret which includes a step of thermally treating a fluorinated polymer and a silane coupling agent, where the fluorinated polymer has an alicyclic structure in its main chain and has a carboxy group or an alkoxycarbonyl group as its terminal group; the silane coupling agent has an amino group; and the weight average molecular weight of the fluorinated polymer is at least 200,000.
1. A process for producing an electret, which comprises a step of thermally treating a composition comprising a fluorinated polymer and a silane coupling agent, wherein the fluorinated polymer has an alicyclic structure in its main chain and has a carboxy group or an alkoxycarbonyl group as its terminal group; the silane coupling agent has an amino group; and the weight average molecular weight of the fluorinated polymer is from 200,000 to 600,000.
2. The process for producing an electret according to claim 1 , wherein the fluorinated polymer has, as the alicyclic structure, a fluorinated alicyclic structure in its main chain.
3. The process for producing an electret according to claim 1 , wherein the silane coupling agent is at least one member selected from the group consisting of γ-aminopropylmethyldiethoxysilane, γ-aminopropylmethyldimethoxysilane, N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane, N-(β-aminoethyl)-γ-aminopropylmethyldiethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane, N-(β-aminoethyl)-γ-aminopropyltriethoxysilane and aminophenyltrimethoxysilane.
4. The process for producing an electret according to claim 1 , wherein the content of the silane coupling agent is from 0.1 to 20 mass %, based on the total amount of the fluorinated polymer and the silane coupling agent.
5. The process for producing an electret according to claim 1 , which includes the following (1) to (4) in the order of (1), (2), (3) and (4):
(1) a step of obtaining a coating fluid having the fluorinated polymer and the silane coupling agent dissolved in a solvent (a coating fluid-preparation step),
(2) a step of coating a substrate with the coating fluid to form a coating layer comprising the fluorinated polymer and the silane coupling agent (a coating step),
(3) a step of thermally treating the coating layer to obtain a coating film (a thermal treatment step), and
(4) a step of injecting an electric charge to the coating film after the thermal treatment (an electric charge-injection step).
6. The process for producing an electret according to claim 5 , wherein the solvent is a fluorinated organic solvent.
7. An electrostatic induction conversion device comprising the electret obtained by the process as defined in claim 1 .