Energy efficient noise dampening cables
Energy efficient noise dampening coaxial and twisted pair cables include certain layers to improve the quality of signals transmitted over the cables. A coaxial cable includes a conductive core, a first insulating layer surrounding the conductive core, a metal shield layer surrounding the first insulating layer, a second insulating layer surrounding the metal shield layer, a carbon material layer surrounding the second insulating layer, and a protective sheath wrapping the carbon material layer. A twisted pair cable section includes a core section. The core section includes a carbon material core, an insulating layer surrounding the carbon material core, and a metal shield layer surrounding the insulating layer. A plurality of twisted pair cables are disposed in sections or compartments defined by the core section, and between the core section and a protective sheath. Methods for constructing the cables are also disclosed.
1. A coaxial cable, comprising:
a conductive core;
a first insulating layer surrounding the conductive core;
a metal shield layer surrounding the first insulating layer;
a second insulating layer surrounding the metal shield layer;
a carbon material layer surrounding the second insulating layer; and
a protective sheath wrapping the carbon material layer;
wherein the carbon material layer includes:
a first layer having fiber strands oriented in a first direction at substantially 45 degrees relative to an axial direction of the conductive core; and
a second layer having fiber strands oriented in a second direction crossing the fiber strands of the first layer at substantially 45 degrees relative to the axial direction of the conductive core.
2. The coaxial cable of claim 1 , wherein:
the carbon material layer includes resin-impregnated carbon fiber having a specific resistance no greater than 100 Ω/cm 2 .
3. The coaxial cable of claim 1 , wherein the protective sheath is a non-conductive insulating sleeve.
4. The coaxial cable of claim 1 , in which the multiple layers of strands of carbon fiber are woven together.
5. A complex coaxial cable, comprising:
an outer protective sheath; and
a plurality of inner coaxial cables each comprising:
a conductive core;
a first insulating layer surrounding the conductive core;
a metal shield layer surrounding the first insulating layer;
a second insulating layer surrounding the metal shield layer;
a carbon material layer surrounding the second insulating layer; and
an inner protective sheath wrapping the carbon material layer;
wherein the carbon material layer is formed of multiple layers of strands of carbon fiber wrapped around the second insulating layer at a different angle to one another.
6. The complex coaxial cable of claim 5 , wherein the thickness of the second insulating layer is less than the thickness of the first insulating layer of each of the inner coaxial cables.
7. The complex coaxial cable of claim 5 , wherein the carbon material layer includes resin-impregnated carbon fiber having a specific resistance no greater than 100 Ω/cm 2 .
8. The coaxial cable of claim 5 , wherein for each of the inner coaxial cables:
the first insulating layer directly contacts the conductive core;
the metal shield layer directly contacts the first insulating layer;
the second insulating layer directly contacts the metal shield layer; and
the carbon material layer directly contacts the second insulating layer.
9. The complex coaxial cable of claim 5 , in which the multiple layers of strands of carbon fiber are woven together.
10. The complex coaxial cable of claim 5 in which the multiple layers of the strands include:
a first layer having the fiber strands oriented in a first direction at substantially 45 degrees relative to an axial direction of the conductive core; and
a second layer having the fiber strands oriented in a second direction crossing the fiber strands of the first layer at substantially 45 degrees relative to the axial direction of the conductive core.