IP Library › Granted Patent US 8,548,710

Granted Patent B1

US 8,548,710 · App. 13/182,863 · Granted Oct 1, 2013

Off-road wheeled vehicle speed limiting system

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Quick Facts

Patent No.: US 8,548,710
App. No.: 13/182,863
Granted: Oct 1, 2013
Kind: B1

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Abstract

An open cockpit off-road vehicle has an engine, four wheels, side-by-side driver and passenger seats, and at least one safety belt which include a seat belt, first and second connecting portions selectively connected to each other, and one of a safety belt sensor and a safety belt switch sensing a state of this connection. A continuously variable transmission (CVT) operatively connects the engine to the wheels. A control unit is connected to the engine. A vehicle speed sensor senses a speed of rotation of a shaft driven by the CVT. The control unit controls the engine in a vehicle speed limit mode when the first and second connecting portions are disconnected. When in this mode, the control unit controls the engine to limit the speed of the vehicle to a predetermined speed and to permit the engine to reach a torque necessary to operate the vehicle at the predetermined speed.

Claims (91)

1. An off-road vehicle comprising:

a frame;

a cockpit area defined in the frame;

a roll cage connected to the frame, the roll cage covering at least in part the cockpit area;

a driver seat and a passenger seat disposed side-by-side in the cockpit area, the seats being covered by the roll cage;

at least one safety belt associated with at least one of the seats, the at least one safety belt being connected to at least one of the frame, the roll cage and the at least one of the seats, the at least one safety belt including:

a seat belt;

a first connecting portion secured to the seat belt;

a second connecting portion selectively connected to the first connecting portion; and

one of a safety belt sensor and a safety belt switch associated with at least one of the first and second connecting portions, the one of the safety belt sensor and the safety belt switch generating a safety belt signal indicative of a state of a connection between the first connecting portion and the second connecting portion;

two lateral sides, the cockpit area being disposed between the two lateral sides, each of the two lateral sides comprising a lateral passage disposed near a corresponding one of the two seats, the lateral passages being adapted to allow ingress and egress from the cockpit area;

an engine supported by the frame;

two front wheels and two rear wheels supported by the frame, at least two of the wheels being operatively connected to the engine for propelling the vehicle;

a driving shaft operatively connected to the engine and being driven by the engine;

a driven shaft operatively connected to the at least two of the wheels being operatively connected to the engine for propelling the vehicle;

a continuously variable transmission (CVT) operatively connecting the driving shaft with the driven shaft, the CVT including:

a driving pulley disposed on the driving shaft for rotation therewith;

a driven pulley disposed on the driven shaft for rotation therewith; and

a CVT belt operatively connecting the driving pulley with the driven pulley;

a steering device disposed generally forward of the two seats, the steering device being operatively connected to at least two of the wheels for steering the vehicle;

a control unit connected to the engine for controlling an operation of the engine, the control unit being connected to the one of the safety belt sensor and the safety belt switch for receiving the safety belt signal from the one of the safety belt sensor and the safety belt switch; and

a vehicle speed sensor sensing a speed of rotation of a shaft driven by the driven pulley and generating a vehicle speed signal based on the speed of rotation of the shaft driven by the driven pulley, the vehicle speed sensor being connected to the control unit for transmitting the vehicle speed signal to the control unit, the control unit determining a speed of the vehicle based on the vehicle speed signal;

the control unit controlling the engine in a vehicle speed limit mode when the safety belt signal is indicative that the first connecting portion is disconnected from the second connecting portion,

when in the vehicle speed limit mode, the control unit controls the engine to limit the speed of the vehicle to a predetermined speed and to permit the engine to reach a torque necessary to operate the vehicle at the predetermined speed, the predetermined speed being less than a maximum speed of the vehicle.

2. The vehicle of claim 1 , wherein the control unit controls the engine in a torque limit mode when the safety belt signal is indicative that the first connecting portion is disconnected from the second connecting portion and the vehicle speed sensor fails,

when in the torque limit mode, the control unit controls the engine to limit the torque generated by the engine to a predetermined torque, the predetermined torque being less than a maximum torque of the engine.

3. The vehicle of claim 2 , wherein when in the torque limit mode, the predetermined torque corresponds to a torque that would be generated when the control unit controls the engine outside of the torque limit mode reduced by a percentage.

4. The vehicle of claim 3 , further comprising an engine speed sensor sensing an engine speed and generating an engine speed signal, the engine speed sensor being connected to the control unit for transmitting the engine speed signal to the control unit; and

wherein the percentage by which the torque that would be generated when the control unit controls the engine outside of the torque limit mode is reduced decreases as the engine speed increases.

5. The vehicle of claim 1 , wherein the first connection portion is a belt buckle and the second connection portion is a latching clasp.

6. The vehicle of claim 1 , wherein the at least one safety belt is a driver safety belt associated with the driver seat.

7. The vehicle of claim 1 , further comprising a passenger presence sensor associated with the passenger seat to detect a presence of a passenger on the passenger seat and generating a passenger presence signal, the passenger presence sensor being connected to the control unit for transmitting the passenger presence signal to the control unit;

wherein the at least one safety belt is a passenger safety belt associated with the passenger seat; and

wherein the control unit controls the engine in the vehicle speed limit mode when the safety belt signal is indicative that the first connecting portion of the passenger safety belt is disconnected from the second connecting portion of the passenger safety belt and the passenger presence signal indicates the presence of a passenger on the passenger seat.

8. The vehicle of claim 1 , wherein the predetermined speed is less than a third of the maximum speed of the vehicle.

9. The vehicle of claim 1 , wherein the safety belt signal has to indicate that the first connecting portion is disconnected from the second connecting portion for a predetermined period of time before the control unit starts controlling the engine in the vehicle speed limit mode.

10. The vehicle of claim 1 , wherein the shaft driven by the driven pulley and being sensed by the vehicle speed sensor is the driven shaft.

11. A method of controlling a speed of an off-road vehicle, the vehicle having four wheels and a driver and a passenger seat disposed side-by-side in a cockpit area and being covered by a roll cage, the method comprising:

sensing a speed of rotation of a shaft driven by a driven pulley of a continuously variable transmission (CVT) of the vehicle, the CVT being driven by an engine of the vehicle;

determining a speed of the vehicle based on the speed of rotation of the shaft;

determining if a safety belt of at least one of the seats is disconnected; and

controlling the engine in a vehicle speed limit mode when the safety belt is disconnected;

wherein controlling the engine in the vehicle speed limit mode includes:

limiting a speed of the vehicle to a predetermined speed, the predetermined speed being less than a maximum speed of the vehicle; and

permitting the engine to reach a torque necessary to operate the vehicle at the predetermined speed.

12. The method of claim 11 , further comprising:

determining if a vehicle speed sensor used in sensing the speed of rotation of the shaft driven by the driven pulley of the CVT has failed; and

controlling the engine in a torque limit mode when the safety belt is disconnected and the vehicle speed sensor has failed;

wherein controlling the engine in the vehicle speed limit mode includes:

limiting the torque of the engine to a predetermined torque, the predetermined torque being less than a maximum torque of the engine.

13. The method of claim 12 , further comprising:

determining the predetermined torque when controlling the engine in the torque limit mode by:

determining a torque that would be generated when controlling the engine outside of the torque limit mode; and

reducing the torque that would be generated when controlling the engine outside of the torque limit mode by a percentage of the torque that would be generated when controlling the engine outside of the torque limit mode.

14. The method of claim 13 , further comprising:

sensing an engine speed; and

when controlling the engine in the vehicle speed limit mode, reducing the percentage by which the torque that would be generated when controlling the engine outside of the torque limit mode is reduced as the engine speed increases.

15. The method of claim 11 , wherein the safety belt is the safety belt associated with the driver seat.

16. The method of claim 11 , wherein the safety belt is the safety belt associated with the passenger seat;

the method further comprising:

determining a presence of a passenger on the passenger seat; and

controlling the engine in a vehicle speed limit mode includes controlling the engine in a vehicle speed limit mode when the safety belt is disconnected and a passenger is preset on the passenger seat.

17. The method of claim 11 , wherein limiting a speed of the vehicle to a predetermined speed includes limiting the speed of the vehicle to less than a third of the maximum speed of the vehicle.

18. The method of claim 11 , further comprising:

determining if the safety belt of the at least one of the seats has been disconnected for a predetermined period of time before controlling the engine in the vehicle speed limit mode.

19. An off-road vehicle comprising:

a frame;

a cockpit area defined in the frame;

a roll cage connected to the frame, the roll cage covering at least in part the cockpit area;

a driver seat and a passenger seat disposed side-by-side in the cockpit area, the seats being covered by the roll cage;

at least one lateral flexible cover selectively extending at least partially across at least one of the lateral passages, the at least one lateral flexible cover being connected to at least one of the roll cage and the frame, the at least one flexible cover including:

at least one flexible strap;

a first connecting portion secured to the at least one flexible strap;

a second connecting portion selectively connected to the first connecting portion; and

one of a cover sensor and a cover switch associated with at least one of the first and second connecting portions, the one of the cover sensor and the cover switch generating a cover signal indicative of a state of a connection between the first connecting portion and the second connecting portion;