Bearing assemblies
View Patent ↗In an embodiment, a bearing assembly includes superhard bearing elements distributed circumferentially about an axis. At least one of the superhard bearing elements may include a first arcuate end portion, a second arcuate end portion, a first substantially planar face, a second substantially planar face, and a bearing surface. The first and second arcuate end portions may be generally opposite each other. The first substantially planar face may extend between the first and second arcuate end portions. The second substantially planar face may be generally opposite the first substantially planar face. The first substantially planar face may have a length greater than a length of the second substantially planar face. The bearing surface may extend between the first arcuate end portion, the second arcuate end portion, the first substantially planar face, and the second substantially planar face. The bearing assembly includes a support ring that carries the superhard bearing elements.
1. A bearing assembly, comprising:
a plurality of superhard bearing elements distributed circumferentially about an axis, at least one of the plurality of superhard bearing elements including:
a first arcuate end portion generally defining part of a cylindrical surface;
a second arcuate end portion generally opposite the first end portion and generally defining part of the cylindrical surface;
a first substantially planar face extending between the first arcuate end portion and the second arcuate end portion;
a second substantially planar face generally opposite the first substantially planar face, the first substantially planar face having a length greater than a length of the second substantially planar face; and
a bearing surface extending between the first arcuate end portion, the second arcuate end portion, the first substantially planar face, and the second substantially planar face; and
a support ring that carries the plurality of superhard bearing elements.
2. The bearing assembly of claim 1 wherein each of the at least one of the plurality of superhard bearing elements comprises a peripherally-extending edge chamfer extending at least partially along the bearing surface.
3. The bearing assembly of claim 1 wherein the at least one of the plurality of superhard bearing elements comprises the plurality of superhard bearing elements.
4. The bearing assembly of claim 3 wherein the first substantially planar face of one of the at least one of the plurality of superhard bearing elements is adjacent the second substantially face of an adjacent one of at least one of the plurality of superhard bearing elements.
5. The bearing assembly of claim 1 wherein the first arcuate end and the second arcuate end are substantially symmetrical.
6. The bearing assembly of claim 3 wherein the bearing surface of the at least one of the plurality of superhard bearing elements forms a substantially planar bearing surface.
7. The bearing assembly of claim 1 wherein the axis is a thrust axis, and wherein the support ring and the plurality of superhard bearing elements define a thrust-bearing assembly.
8. The bearing assembly of claim 1 wherein the at least one of the plurality of superhard bearing elements comprises a substrate and a superhard table bonded to the substrate.
9. The bearing assembly of claim 8 wherein the superhard table comprises polycrystalline diamond.
10. The bearing assembly of claim 1 wherein the at least one of the plurality of superhard bearing elements is brazed, interference-fitted, or fastened to the support ring.
11. The bearing assembly of claim 1 wherein the at least one of the plurality of superhard bearing elements exhibits a geometry defined by a right cylinder intersected by the first and second substantially planar faces, wherein the first and second substantially planar faces are substantially parallel to a longitudinal axis of the right cylinder.
12. A bearing apparatus, comprising:
a first bearing assembly including a first plurality of superhard bearing elements, at least one of the first plurality of superhard bearing elements having:
a first arcuate end portion generally defining part of a cylindrical surface;
a second arcuate end portion generally opposite the first arcuate end portion and generally defining part of the cylindrical surface;
a first substantially planar face extending between the first arcuate end portion and the second arcuate end portion;
a second substantially planar face generally opposite the first substantially planar face, the first substantially planar face having a length greater than a length of the second substantially planar face; and
a first bearing surface extending between the first arcuate end portion, the second arcuate end portion, the first substantially planar face, and the second substantially planar face; and
a first support ring that carries the first plurality of superhard bearing elements; and
a second bearing assembly including a second plurality of superhard bearing elements generally opposed the first plurality of superhard bearing elements of the first bearing assembly;
and a second support ring that carries the second plurality of superhard bearing elements.
13. The bearing apparatus of claim 12 wherein the first bearing assembly is configured as a stator, and the second bearing assembly is configured as a rotor.