Outside wrap post coupler with assembly assist
A post coupler includes coupler flanges, reverse bend flanges extending therealong and rounded end projections extending longitudinally from said coupler flanges defining ends of the coupler, the length of the reverse bend flanges being less than the overall coupler length between ends of the rounded end projections.
1. A coupler for use in coupling together end-to-end abutting sections of post sections to form a composite post, each said post section including a pair of flanges intersecting at an angle, said coupler comprising:
a pair of coupler flanges also intersecting each other at said angle, and extending longitudinally to proximate respective ends of said coupler, said coupler flanges having respective interior surfaces;
a reverse bend flange extended transversely from an edge of each coupler flange alongside a respective coupler flange and defining a gap with said respective coupler flange;
a rounded projection extending longitudinally from each end of said coupler and from each respective coupler flange, said projection defining a continuously curved end edge of said coupler; and
said reverse bend flanges extending longitudinally with each respective coupler flange and having a length shorter than a distance between said projections at each end of said coupler.
2. The coupler as in claim 1 wherein each said projection includes two integral sections, one extending from each coupler flange and intersecting together, at an angle, extending from said angle of intersection of said coupler flanges.
3. The coupler as in claim 1 wherein reverse bend flanges extend alongside interior surfaces of said coupler flanges.
4. A shelving unit having a plurality of corner posts, a plurality of shelf-supporting beams connected to said corner posts and a plurality of shelves supported by said beams, said corner posts each comprising at least two vertically-oriented post sections comprising a pair of flanges intersecting at an angle, coupled together by a post coupler, said post coupler comprising:
a pair of coupler flanges also intersecting each other at said angle, and extending longitudinally to proximate respective ends of said coupler;
a reverse bend flange extended transversely from an edge of each coupler flange alongside a respective coupler flange and defining a gap with said respective coupler flange; a rounded projection extending longitudinally from each end of said coupler and from each respective coupler flange, said projection defining a continuously curved end edge of said coupler; and
said reverse bend flanges extending longitudinally with each respective coupler flange and having a length shorter than a distance between said projections at each end of said coupler.
5. The shelving unit as in claim 4 wherein said reverse bend flanges extend alongside interior surfaces of said coupler flanges.