IP Library Granted Patent US 8,648,138
Granted Patent B2
US 8,648,138 · App. 13/189,188 · Granted Feb 11, 2014

Polymeric material of photosynthetic origin comprising particulate inorganic material

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Quick Facts
Patent No.
US 8,648,138
App. No.
13/189,188
Granted
Feb 11, 2014
Kind
B2
Abstract

Disclosed is a new composition of matter comprising a polymeric material of photosynthetic origin having embedded therein small particles of an inorganic material. The composition of matter is particularly suitable for use in processes whereby the polymeric material is converted to fuels in liquid or gas form, and/or to the valuable specialty chemicals. The polymeric material comprises biomass. More specifically, the polymeric material comprises cellulose and at least one of hemicellulose and lignin.

Claims (34)

1. A process for converting biomass to bio-oil, comprising:

(a) mixing an unrefined biomass and at least one inorganic material having catalytic properties, wherein the at least one inorganic material includes at least one of silica, magnesia-alumina, magnesia-silica, magnesia-silica-alumina, a calcium compound, or a zeolite; and

(b) subjecting the unrefined biomass, in the presence of the at least one inorganic material, to at least one conversion process to at least partially convert the biomass to bio-oil.

2. The process of claim 1 , wherein step (b) includes heating the biomass.

3. The process of claim 2 , wherein step (b) includes subjecting the biomass to hydrothermal treatment.

4. The process of claim 1 , wherein step (b) includes subjecting the biomass to a fermentation process.

5. The process of claim 1 , wherein the at least one inorganic material includes a zeolite.

6. The process of claim 1 , wherein the temperature of step (b) is at least 180° C.

7. The process of claim 1 , further including milling the biomass before step (a).

8. The process of claim 1 , further including milling the biomass in the presence of the at least one inorganic material.

9. The process of claim 1 , wherein the biomass includes biomass particles having a mean particle size of less than 1.0 mm.

10. The process of claim 1 , wherein the biomass includes biomass particles having a mean particle size of less than 100 μm.

11. The process of claim 1 , wherein the biomass includes biomass particles having a mean particle size of less than 50 μm.

12. The process of claim 1 , further including drying the biomass before step (a).

13. The process of claim 1 , wherein the biomass includes cellulose, hemicellulose, or lignin.

14. The process of claim 1 , wherein the biomass includes wood chips.

15. A process for converting biomass to bio-oil, comprising:

(a) mixing a biomass and at least one inorganic material having catalytic properties; and

(b) subjecting the biomass, in the presence of the at least one inorganic material, to at least one conversion process to at least partially convert the biomass to bio-oil, wherein the at least one inorganic material includes a mixture of a zeolite and magnesia-silica.

16. A process for converting biomass to bio-oil, comprising:

(a) mixing a biomass and at least one inorganic material having catalytic properties; and

(b) subjecting the biomass, in the presence of the at least one inorganic material, to at least one conversion process to at least partially convert the biomass to bio-oil, wherein the at least one inorganic material includes a mixture of a zeolite, a calcium compound and magnesia-silica.

17. A process for converting biomass to bio-oil, comprising:

(a) mixing a biomass and at least one inorganic material having catalytic properties, wherein the at least one inorganic material includes at least one of silica, magnesia-alumina, magnesia-silica, magnesia-silica-alumina, a calcium compound, or a zeolite; and

(b) subjecting the biomass, in the presence of the at least one inorganic material, to at least one conversion process to at least partially convert the biomass to bio-oil, wherein the biomass and the at least one inorganic material each independently include particles, the process further including embedding the inorganic material particles in the biomass particles.

18. The process of claim 17 , wherein said biomass comprises biomass particles having an average particle size of less than 1.0 mm.

19. The process of claim 17 , wherein said biomass comprises cellulose, hemicellulose, or lignin.

20. The process of claim 19 , wherein said biomass comprises wood chips.

21. The process of claim 17 , wherein said inorganic material comprises a zeolite.

22. The process of claim 17 , wherein said conversion process is carried out at a temperature of at least 400° C.

23. A process for converting biomass to bio-oil, comprising: milling biomass into particles having a mean particle diameter of less than 1.0 mm; drying the milled biomass to at least partially remove water present within the biomass; introducing a catalyst comprising a zeolite and magnesia-silica; and heating at least a portion of the milled and dried biomass in the presence of the catalyst to at least partially convert the milled and dried biomass to bio-oil.

24. The process of claim 23 , wherein the biomass includes wood chips.

25. The process of claim 23 , wherein the biomass and the catalyst each independently comprise particles, the process further including embedding the catalyst particles in the biomass particles.

26. The process of claim 23 , wherein the biomass includes cellulose, hemicellulose, or lignin.

Assignments (5)
CHANGE OF NAME Recorded Aug 18, 2020
From: INAERIS TECHNOLOGIES, LLC
To: MARD, INC.
Reel/Frame 054213/0032 →
CHANGE OF NAME Recorded Apr 7, 2016
From: KIOR, LLC
To: INAERIS TECHNOLOGIES, LLC
Reel/Frame 038380/0344 →
NUNC PRO TUNC ASSIGNMENT Recorded Sep 29, 2015
From: KIOR, INC.
To: KIOR, LLC
Reel/Frame 036717/0262 →
SECURITY INTEREST Recorded Jul 22, 2014
From: KIOR, INC.
To: KFT TRUST, VINOD KHOSLA, TRUSTEE, AS FIRST LIEN AGENT
Reel/Frame 033390/0423 →
SECURITY INTEREST Recorded Feb 1, 2012
From: KIOR, INC.
To: 1538731 ALBERTA LTD., AS AGENT
Reel/Frame 027689/0151 →