IP Library Granted Patent US 8,863,435
Granted Patent B2
US 8,863,435 · App. 13/189,807 · Granted Oct 21, 2014

Architecture for symbiotic livestock and biofuel production

Inventor: Zdenko Grajcar (Crystal, MN)
Assignee: Once Technologies, Inc.
C12M43/00C11B1/00C12M43/02C12M21/02
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Quick Facts
Patent No.
US 8,863,435
App. No.
13/189,807
Granted
Oct 21, 2014
Kind
B2
Abstract

Methods and apparatus involve locating an algae production facility in close proximity to a livestock production facility whereby the outputs of one or both facilities promotes productivity levels in the facility. In an illustrative example, the algae production facility includes a bioreactor in fluid communication with the atmosphere inside, for example, a poultry facility. In some examples, the atmosphere inside the poultry facility may be around a substantially controlled temperature suitable for poultry. The atmosphere may further contain substantial Nitrogen-content suitable to promote algae growth. Various embodiments may symbiotically consume waste products from each facility to promote production of, for example, protein for food and algae, which may be used for animal feed, for example, and/or processed into fuel. In some examples, the algae production facility may be conveniently packaged into a module. In some examples, the module may be stored and shipped in a conventional shipping container.

Claims (33)

1. A system for producing algae cells for use in processing biofuel which comprises:

a livestock production facility for generating livestock output from livestock consumption of feed and water;

an algae production facility located proximate to the livestock production facility, the algae production facility comprising a reaction chamber for growing algae cells using livestock output;

a first conduit providing fluid connection between the livestock production facility and the algae production facility, the first conduit defining a passageway comprising an input port through which livestock output is received from the livestock production facility and an output port through which livestock output is discharged into the reaction chamber;

a second conduit connecting the livestock production facility and the algae production facility to convey algae output from the algae production facility into the livestock production facility; and

means for transferring livestock output from the livestock production facility into the algae production facility through the first conduit,

wherein at least a portion of the algae production facility is located within the livestock production facility.

2. The system of claim 1 , wherein livestock output comprises manure.

3. The system of claim 1 , wherein livestock output comprises ammonia.

4. The system of claim 1 , wherein livestock output comprises carbon dioxide.

5. The system of claim 1 , wherein livestock output comprises heat.

6. The system of claim 1 , wherein livestock output comprises kinetic airflow.

7. The system of claim 1 , further comprising means for supplying energy to the system.

8. The system of claim 1 , further comprising a housing for storing and shipping the algae production facility, wherein the housing comprises a shipping container.

9. The system of claim 1 , wherein the algae output comprises oxygen.

10. A system for producing algae cells for use in processing biofuel which comprises:

a livestock production facility for generating livestock output from livestock consumption of feed and water;

an algae production facility located proximate to the livestock production facility, the algae production facility comprising a reaction chamber for growing algae cells using livestock output;

a first conduit providing fluid connection between the livestock production facility and the algae production facility, the first conduit defining a passageway comprising an input port through which livestock output is received from the livestock production facility and an output port through which livestock output is discharged into the reaction chamber;

a second conduit connecting the livestock production facility and the algae production facility to convey algae output from the algae production facility into the livestock production facility; and

means for drying algae after being interacted with livestock output to obtain at least partially dried biomass with substantial oil content,

wherein at least a portion of the algae production facility is located within the livestock production facility.

11. A method for producing algae cells for use in processing biofuel, the method comprising:

providing a system comprising a livestock production facility for generating livestock output from livestock consumption of feed and water, an algae production facility located proximate to the livestock production facility that comprises a reaction chamber for growing algae cells using livestock output, and a conduit connecting the livestock production facility and the algae production facility defining a passageway comprising an input port through which livestock output is received from the livestock production facility and an output port through which livestock output is discharged into the reaction chamber;

introducing feed and water into the livestock production facility;

generating livestock output based on livestock consumption of feed and water; and,

introducing livestock output into the reaction chamber through the conduit to promote the growth of algae cells; and

conveying oxygen produced by the algae from the algae production facility into the livestock production facility.

12. The method of claim 11 , further comprising drying algae after being interacted with livestock output to obtain at least partially dried biomass with substantial oil content.

13. The method of claim 12 , further comprising processing the biomass into a fuel.

14. The method of claim 11 , further comprising introducing output from the growth of algae cells from the algae production facility into the livestock production facility.

15. The method of claim 11 , further comprising capturing the kinetic airflow available in the livestock production facility to supply energy to operate the algae production facility.

16. The method of claim 15 , wherein capturing the kinetic airflow further comprises generating electrical power to operate the algae production facility.

Assignments (3)
MERGER Recorded Aug 13, 2019
From: ONCE INNOVATIONS, INC.
To: SIGNIFY NORTH AMERICA CORPORATION
Reel/Frame 050034/0397 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2019
From: ONCE TECHNOLOGIES, INC.,
To: ONCE INNOVATIONS, INC.
Reel/Frame 049130/0682 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2012
From: GRAJCAR, ZDENKO
To: ONCE TECHNOLOGIES, INC.
Reel/Frame 028258/0067 →
Continuity (2)
Provisional Application 61367468 · Jul 26, 2010
Related Publication 20120279119A1 · Nov 8, 2012