IP Library Granted Patent US 8,896,248
Granted Patent B2
US 8,896,248 · App. 13/191,880 · Granted Nov 25, 2014

Methods and systems for controlling a motor

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Quick Facts
Patent No.
US 8,896,248
App. No.
13/191,880
Granted
Nov 25, 2014
Kind
B2
Abstract

A control system for a motor includes an inverter coupled to the motor. The control system further includes a microcontroller coupled to the inverter. The microcontroller includes a processor programmed to measure an input voltage and acquire a back EMF voltage of the motor. The processor is also programmed to control the inverter to regulate the motor voltage based on the input voltage and the back EMF voltage to facilitate controlling the motor.

Claims (39)

1. A method of controlling an operating parameter of a motor, the method comprising:

transmitting an input voltage to a rectifier, wherein an amount of the transmitted input voltage is unknown and is within a predetermined range of input voltages;

converting the input voltage to a DC voltage;

measuring the input voltage by a microcontroller;

acquiring a back EMF voltage of the motor;

regulating the DC voltage based at least partially on input voltage and the back EMF voltage of the motor to control the motor for any amount of transmitted input voltage within the predetermined range of input voltages;

transmitting the regulated DC voltage to the motor; and

controlling the operating parameter of the motor based on the regulated DC voltage.

2. The method of claim 1 , wherein transmitting the input voltage comprises transmitting the input voltage in a range from about 230±15V rms to about 460±10V rms .

3. The method of claim 1 , wherein controlling the operating parameter comprises controlling a speed of the motor.

4. The method of claim 3 , wherein controlling the operating parameter comprises controlling the speed of the motor below a knee-point voltage of the motor.

5. The method of claim 4 , wherein controlling the operating parameter below the knee-point voltage of the motor comprises maintaining a substantially constant torque.

6. The method of claim 1 , wherein controlling the operating parameter comprises controlling a torque of the motor.

7. The method of claim 2 , wherein the input voltage comprises about 460V rms .

8. The method of claim 7 , wherein controlling the operating parameter comprises controlling a speed of the motor.

9. The method of claim 3 , wherein controlling the speed comprises reducing the speed of the motor.

10. The method of claim 3 , further comprising controlling a torque of the motor.

11. A method of controlling a speed of a motor, the method comprising:

transmitting an input voltage to a rectifier, wherein an amount of the transmitted input voltage is unknown and is within a predetermined range of input voltages;

converting the input voltage to a DC voltage;

measuring the input voltage by a microcontroller;

acquiring a back EMF voltage of the motor;

regulating the DC voltage based at least partially on the input voltage and the back EMF voltage of the motor to control the motor for any amount of transmitted input voltage within the predetermined range of input voltages;

transmitting the regulated DC voltage to the motor; and

controlling the speed of the motor based on the regulated DC voltage.

12. The method of claim 11 , wherein controlling the speed of the motor comprises controlling the speed of the motor below a pre-determined knee-point voltage.

13. The method of claim 12 , wherein controlling the speed below the pre-determined knee-point voltage comprises maintaining a substantially constant torque.

14. The method of claim 11 , wherein the input voltage comprises about 460 volts.

15. The method of claim 14 , wherein controlling the speed of the motor comprises reducing the speed of the motor.

16. A control system for controlling a motor, comprising:

an inverter configured for coupling with the motor to receive an input voltage from a power source and to provide a regulated output voltage to the motor; and

a microcontroller coupled to said inverter, said microcontroller comprising a processor programmed to:

measure the input voltage, wherein an amount of the input voltage is unknown and is within a predetermined range of input voltages;

acquire a back EMF voltage of the motor; and

regulate the voltage output by said inverter voltage based at least partially on the measurements of the input voltage and the back EMF voltage to facilitate controlling operation of the motor for any amount of input voltage within the predetermined range of input voltages.

17. The control system of claim 16 , wherein the input voltage comprises a range from about 230±15% V rms to about 460±10% V rms .

18. The control system of claim 17 , wherein the input voltage is about 460V rms .

19. The controls system of claim 18 , wherein said inverter facilitates controlling a speed of the motor.

20. The control system of claim 16 , wherein the motor is a three-phase motor.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2013
From: RBC MANUFACTURING CORPORATION
To: REGAL BELOIT AMERICA, INC.
Reel/Frame 029582/0236 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2011
From: BECERRA, ROGER CARLOS; CHRETIEN, LUDOVIC ANDRE; YOUNG, GLEN C.
To: RBC MANUFACTURING CORPORATION
Reel/Frame 026812/0496 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2011
From: BRATTOLI, MARK A.
To: MORRILL MOTORS, INC.
Reel/Frame 026754/0417 →