Method of supplying lubricating oil in cold-rolling
View Patent ↗A method of supplying lubricating oil in cold-rolling by emulsion lubrication, characterized by comprising: using a constant (supply efficiency) obtained under conditions of a specific rolling rate, emulsion supply, emulsion concentration, emulsion temperature, plateout length, rolled material width or roll barrel length, rolling load, grade of the rolled material, and type of lubricating oil and oil film thickness at the time of neat lubrication realized under the specific rolling lubrication conditions to estimate the oil film thickness realized by emulsion lubrication under the specific rolling lubrication conditions and controlling at least one of the emulsion supply, emulsion concentration, emulsion temperature, and plateout length so that the estimated oil film thickness matches with the target oil film thickness.
1. A method of supplying lubricating oil in cold-rolling by emulsion lubrication, comprising:
detecting an outlet side sheet speed and roll speed to calculate a forward ratio,
controlling at least one of emulsion supply, emulsion concentration, emulsion temperature, and plateout length so that the forward ratio matches a target value,
wherein said controlling is performed by a method comprising:
storing in advance a relationship between said forward ratio and a supply efficiency, which is a constant obtained under specific rolling lubrication conditions of rolling rate, emulsion supply, emulsion concentration, emulsion temperature, plateout length, rolled material width or roll barrel length, rolling load, grade of rolled material, and type of lubricating oil for each grade of rolled material in a tabular form,
finding the forward ratio under said specific rolling lubrication conditions from said supply efficiency, and
controlling said at least one of emulsion supply, emulsion concentration, emulsion temperature, and plateout length so that the forward ratio matches the target value,
wherein the supply efficiency is defined as:
α =hemu/hneat
where,
α: supply efficiency which is determined as a function of rolling rate, emulsion supply, emulsion concentration, emulsion temperature, plateout length, rolled material width or roll barrel length, rolling load, grade of rolled material, and type of lubricating oil
hemu: oil film thickness of emulsion lubrication under said specific rolling lubrication conditions
hneat: oil film thickness of neat lubrication under said specific rolling lubrication conditions.