Shrinker stretcher machine
View Patent ↗The present invention is a shrinker stretcher machine that uses four distinct and separate tool cartridges to perform both shrinking and stretching operations by simply removing, rotating each tool cartridge 180 degrees, and reattaching it in its designated position. Each tool cartridge removably carries a jaw that can be removed and securely replaced with either a shrinker or stretcher jaw to accommodate the operation being performed. Each tool cartridges and jaw is firmly held in place by magnets and interlocking keyed surfaces to properly align and hold the tool cartridges and jaws.
1. A power shrinker stretcher apparatus for shaping a workpiece such as sheet metal, said power shrinker stretcher apparatus comprising:
a fixed anvil secured to a support structure, said fixed anvil and said support structure being adapted to receive the workpiece;
a drive ram cyclically movable along a path of travel toward and away from said fixed anvil between extended and retracted positions, said fixed anvil and path of travel of said ram being located on a centerline;
a drive assembly that cylindrically drives said ram between said extended and retracted positions during a cyclical power stroke of said drive ram, said power stroke having a workpiece gripping phase and a workpiece working phase;
a set of tool cartridges, each said tool cartridge having a jaw with a gripping surface, and a cam and a resilient member that bias the cartridge into a home position, each said tool cartridge being forcibly compressible via said drive ram into a compressed position with its said cam rotating into compressed engagement with its said resilient member, and said cartridges and jaws moving laterally relative to said centerline during said working phase;
each said tool cartridge being removably secured to one of either said drive ram and fixed anvil, said drive ram holding two spaced tool cartridges and said fixed anvil holding two spaced tool cartridges, each said tool cartridge and said jaw on said drive ram being in spaced registry with one said tool cartridge and said jaw on said fixed anvil to form first and second matched sets of tool cartridges and jaws, each of said tool cartridges being structured to operably secure to its said one of either said drive ram and fixed anvil when in a shrinking orientation and when in a stretching orientation; each of said tool cartridges being rotated 180° to change from its said shrinking orientation to its said stretching orientation; and,
wherein said matched sets of tool cartridges and jaws move laterally toward said centerline to shrink the workpiece when in said shrinking orientation, and move laterally away from said centerline to stretch the workpiece when in said stretching orientation.
2. The power shrinker stretcher apparatus of claim 1 , and wherein each said jaw of said tool cartridges on said driven ram moves toward one of said jaws on said tool cartridges of said fixed anvil during said gripping phase of said power stroke, each of said tool cartridges and said cams remaining in said home position until initiating gripping action upon said jaws of said matched sets of tool cartridges and jaws coming into a compressed gripping engagement with the workpiece to firmly grip opposed gripped portions of the workpiece between each of said matched sets of tool cartridges and jaws, and said matched sets of tool cartridges and jaws being spaced apart a predetermined distance from each other to provide an ungripped portion of the workpiece between said matched sets of tool cartridges and jaws.
3. The power shrinker stretcher apparatus of claim 1 , and wherein said drive ram and each of its said tool cartridges are adapted to form a first cartridge alignment mechanism for aligning and fixedly securing its said tool cartridge a predetermined distance from said centerline, and wherein said fixed anvil and each of its said tool cartridges forms a second cartridge alignment mechanism for aligning and fixedly securing its said tool cartridge a predetermined distance from said centerline.
4. The power shrinker stretcher apparatus of claim 3 , and wherein each of said alignment mechanisms is a keyed alignment mechanism formed by a slot and a mating rib.
5. The power shrinker stretcher apparatus of claim 3 , and wherein each said tool cartridge has a designated position on one of either said drive ram and fixed anvil, and wherein each said tool cartridge is rotated 180° in its said designated position to change from said shrinking orientation to said stretching orientation.
6. The power shrinker stretcher apparatus of claim 5 , and wherein each said tool cartridge is independently secured to and removed from its said designated position.
7. The power shrinker stretcher apparatus of claim 3 , and wherein each said jaw is removably secured to its said tool cartridge, and each said jaw and its said tool cartridge are adapted to form a jaw alignment mechanism for aligning and fixedly securing said jaw to its said tool cartridge a predetermined distance from said centerline.
8. The power shrinker stretcher apparatus of claim 7 , and wherein each of said jaw alignment mechanisms is a keyed alignment mechanism formed by a slot and a mating rib.
9. The power shrinker stretcher apparatus of claim 8 , and wherein each said tool cartridge is removably secured to its said one of either said drive ram and fixed anvil by magnets, and each said jaw is removably secured to its said tool cartridge by magnets.
10. The power shrinker stretcher apparatus of claim 1 , and wherein said drive assembly includes a hydraulic cylinder that cyclically extends and retracts a piston rod, said piston rod being in driving engagement with said drive ram via said drive assembly, said piston rod cyclically extending and retracting said drive ram.
11. The power shrinker stretcher apparatus of claim 10 , and wherein said piston rod of said hydraulic cylinder has a stroke length, and further including a stroke length adjustment mechanism to increase and decrease the stroke length of said piston rod and said drive ram.
12. The power shrinker stretcher apparatus of claim 11 , and wherein said stroke length adjustment mechanism includes a rotatable cap on said hydraulic cylinder.
13. The power shrinker stretcher apparatus of claim 10 , and wherein said support structure includes a rigid C-shaped support plate forming a large central opening and mouth with upper and lower jaws adapted to receive the workpiece, said drive assembly being held by said C-shaped support plate and including a lever to extend around said central opening.
14. The power shrinker stretcher apparatus of claim 13 , and further including a gap adjustment assembly connected to said lever, said gap adjustment assembly selectively moving said drive ram between a range of maximum and minimum gap positions to selectively set a gap between said fixed anvil and said drive ram.
15. The power shrinker stretcher apparatus of claim 14 , and wherein said drive assembly includes a threaded drive rod connected to said drive ram, said drive rod being threadably connected to said lever via a threaded coupling, and wherein said gap adjustment mechanism includes a wheel for rotating said drive rod to extend and retract said drive rod and said drive ram.
16. The power shrinker stretcher apparatus of claim 15 , and wherein said gap adjustment mechanism is operable while said drive assembly cyclically moves said jaws of its said drive ram against the workpiece during operation.
17. The power shrinker stretcher apparatus of claim 1 , and wherein said resilient member is a resilient sleeve, said cam and resilient sleeve forming a cam and sleeve set, and said cam and sleeve set engage each other along their lengths.
18. The power shrinker stretcher apparatus of claim 17 , and wherein each of said tool cartridges includes two cam and sleeve sets, each said cam being at about a 15° angle relative to said centerline when in said home position, and each said sleeve being made of polyurethane and having a hardness of about 90 durometers.
19. The power shrinker stretcher apparatus of claim 1 , and further including a power supply and control system including a hydraulic power unit and a foot pedal to selectively supply pressurized hydraulic fluid to said hydraulic cylinder.
20. The power shrinker stretcher apparatus of claim 19 , and wherein said power supply and control system includes an air compressor to return said piston rod to said retracted position each cycle.