System for direct application of dampening fluid for a variable data lithographic apparatus
View Patent ↗A system and corresponding methods are disclosed for applying a dampening fluid to a reimageable surface of an imaging member in a variable data lithography system, without a form roller. In one embodiment, the system includes subsystems for converting a dampening fluid from a liquid phase to a dispersed fluid phase, and for directing flow of a dispersed fluid comprising the dampening fluid in dispersed fluid phase to the reimageable surface. The dampening fluid reverts to the liquid phase directly on the reimageable surface. In another embodiment a continuous ribbon of dampening fluid may be applied directly to the reimageable surface. This embodiment includes a body structure having a port for delivering dampening fluid in a continuous fluid ribbon directly to the reimageable surface, and a mechanism, associated with the body structure, for stripping an entrained air layer over the reimageable surface when the reimageable surface is in motion.
1. A system for applying a dampening fluid to a reimageable surface of an imaging member in a variable data lithography system, comprising:
a body structure having a lower surface facing the reimageable surface between a leading edge and a trailing edge such that a space is defined between the lower surface and the reimageable surface, the lower surface having formed therein a port, said port extending in a first direction substantially perpendicular to a direction of travel of said reimageable surface when in use, said port having a width at least equal to a width of said reimageable surface in said first direction, said port configured to deliver dampening fluid in a continuous fluid sheet directly to said reimageable surface such that said continuous fluid sheet has a sheet width substantially equal to the width of said reimageable surface to thereby form a dampening fluid layer thereover;
a vortex generating structure disposed on said body structure adjacent to said leading edge and above the lower surface, wherein said vortex generating structure is configured to strip at least a portion of an entrained air layer that is disposed over said reimageable surface and located adjacent leading edge when said reimageable surface is in motion, whereby a slight negative pressure is produced in the space defined between the lower surface and said reimageable surface that draws said fluid sheet into surface contact with said reimageable surface;
a dampening fluid reservoir disposed to provide dampening fluid to said port; and
a control mechanism for controlling the flow of dampening fluid from said reservoir to said port and from said port to said reimageable surface.
2. The system of claim 1 , wherein said vortex generating structure is formed in said body structure.
3. The system of claim 2 , wherein said is vortex generating structure comprises a semi-cylindrical recess formed in said body structure, said semi-cylindrical recess shaped and disposed to form a vortex from said entrained air layer over said reimageable surface when said reimageable surface is in motion proximate said body structure.
4. The system of claim 1 wherein said control mechanism comprises a valve capable of adjustably regulating the flow of dampening fluid therethrough.
5. The system of claim 4 , further comprising a thickness sensor control subsystem communicatively coupled to and controlling said valve for determining a thickness of said dampening fluid layer and from said determined thickness controlling said valve to obtain a dampening fluid layer of a desired thickness.
6. The system of claim 1 , further comprising a blade metering system to be disposed proximate but spaced apart from said body structure to control the thickness of said dampening fluid layer.
7. The system of claim 6 , further comprising an adjustment mechanism for adjusting the pressure applied by said blade metering system against dampening fluid passing thereunder, and further adjusting spacing between said blade metering system and said reimageable surface, so as to provide control of the thickness of said dampening fluid.
8. The system of claim 7 , further comprising a thickness sensor control subsystem communicatively coupled to and controlling said adjustment mechanism for determining a thickness of said dampening fluid layer and from said determined thickness controlling said adjustment mechanism to obtain a dampening fluid layer of a desired thickness.
9. The system of claim 6 , wherein said blade metering system comprises a blade member having a proximal edge disposed proximate said reimageable surface, said proximal edge further comprising an applied edge covering substantially alone its lateral extent.
10. The system of claim 9 , wherein said applied edge is comprised of a material selected from the group consisting of: polymer, metal, and composite material.
11. The system of claim 6 , wherein said blade metering system comprises a blade member formed of a folded sheet material.
12. The system of claim 11 , wherein said blade member is formed of a material selected form the group consisting of: polyimide, metal, and composite material.