Trough shade system and method
View Patent ↗A trough shade system and method of use provide improved support for a roller tube and shade material. The roller tube and wound shade material are located within a support cradle to minimize unwanted deflection by the roller tube and associated wrinkling and deformation of the shade material. Various mechanisms allow the roller tube a limited range of movement within the support cradle. The system is suitable for shading larger areas than other shading systems which rely on roller tubes with fixed supports at the ends.
1. A shade system, comprising:
a roller tube having a roller axis;
a support cradle configured to support the roller tube; and,
a floating plate configured with:
a vertical channel configured to allow the roller axis of the roller tube to move a limited range along only a first axis of movement with respect to the support cradle; and
a first horizontal channel and a second horizontal channel disposed on opposing sides of the vertical channel, the first horizontal channel and the second horizontal channel each configured to allow the roller axis of the roller tube to move a limited range along only a second axis of movement with respect to the support cradle.
2. The system of claim 1 , wherein the first horizontal channel and the second horizontal channel are separated by a stop block.
3. The system of claim 1 , further comprising a second plate coupled to a first horizontal roller and a second horizontal roller, wherein the first horizontal roller is received into the first horizontal channel, and wherein the second horizontal roller is received into the second horizontal channel.
4. The system of claim 3 , wherein the second plate is coupled to a motor.
5. The system of claim 3 , further comprising an end cap having a vertical roller received into the vertical channel of the floating plate.
6. The system of claim 1 , wherein the roller tube has a first end and a second end, and wherein the floating plate comprises a first floating plate interfacing with the first end and a second floating plate interfacing with the second end.
7. The system of claim 1 , wherein the floating plate is configured to cause shade material wound about the roller tube to be deployed in a constant plane with respect to a shaded surface.
8. The system of claim 1 , wherein the floating plate is configured to cause shade material wound about the roller tube to be deployed at a variable distance with respect to a shaded surface.
9. The system of claim 1 , wherein the roller tube is actuated by a motor.
10. The system of claim 1 , wherein the roller tube is actuated by at least one of a chain drive or a reel and tape drive.
11. The system of claim 1 , wherein the support cradle comprises a bull nose at the feed side of the support cradle.
12. The system of claim 1 , wherein the support cradle comprises a tube dam at the feed side of the support cradle.
13. The system of claim 1 , wherein the first axis of movement is vertical, and wherein the second axis of movement is horizontal.
14. The system of claim 1 , wherein the roller axis intersects the floating plate.
15. The system of claim 1 , wherein the first channel is configured to allow the roller axis of the roller tube to move along the first axis of movement responsive to rotation of the roller tube.
16. A method, comprising:
moving, with respect to a support cradle in a roller shade system, the roller axis of a roller tube, wherein the moving is guided by a floating plate configured with:
a vertical channel configured to allow the roller axis of the roller tube to move a limited range along only a first axis of movement with respect to the support cradle; and
a first horizontal channel and a second horizontal channel disposed on opposing sides of the vertical channel, the first horizontal channel and the second horizontal channel each configured to allow the roller axis of the roller tube to move a limited range along only a second axis of movement with respect to the support cradle.
17. The method of claim 16 , wherein the moving is further guided by a second plate affixed to the roller tube and coupled to a roller received into the first horizontal channel of the floating plate.
18. The method of claim 16 , further comprising at least one of rolling or unrolling a shade material, the shade material at least partially supported by the support cradle.
19. The method of claim 16 , wherein the roller tube is actuated by at least one of a motor, a chain drive, or a reel and tape drive.
20. The method of claim 16 , wherein the first channel is configured to allow the roller axis of the roller tube to move responsive to at least one of unrolling or rolling a shade material about the roller tube.