Web-slitter with electronic motor control
View Patent ↗An electronically controlled web-slitter includes dual electric motors whose functions may be controlled by an electronic controller accessed either on the chassis of the web-slitter or by way of a computer coupled to the electronic controller. Vertical and side-shift blade set-up and functions are accurately controlled. The device includes a dovetail fitting for providing structural connection of parts, and a follower engaged with said first motor for translating rotational movement into vertical motion, and multiple sensors for sensing and controlling motor positions within the device.
1. An apparatus for positioning a blade ( 30 ) vertically with a lower anvil ( 34 ) and applying vertical force for conversion to horizontal force by an attached side shift mechanism against said lower anvil ( 34 ) for use in a web slitter comprising;
a) a carriage assembly
b) a device coupled to the carriage assembly ( 11 ) for applying a predetermined vertical force comprising;
i) a sleeve ( 48 ) having a first and second end and a dovetail fitting ( 52 ) mounted to said first end of said sleeve ( 48 ) for providing structural connection of parts;
ii) a first motor ( 26 ) equipped with discrete incremental movement for controlling vertical force attached to said second end of said sleeve ( 48 );
iii) a follower ( 502 ) engaged with said first motor ( 26 ) for translating rotational movement of said first motor into vertical motion;
iv) a first spring ( 47 ) having a first and second end located vertically in said sleeve ( 48 ), said first end in contact with said follower ( 502 ) for converting vertical motion of said follower ( 502 ) into force;
v) a plunger ( 50 ) vertically guided by said dovetail fitting ( 52 ) located at said second end of said first spring ( 47 ) for receiving said force;
vi) a lever ( 68 ) pivotally attached to said dovetail fitting ( 52 ) located underneath said vertically guided plunger ( 50 ) for receiving said force for transferring said force to a side shift mechanism;
vii) a pin ( 60 ) vertically guided by said dovetail fitting ( 52 ) having a first and second end, said first end engaged with said lever ( 68 ) for following said lever ( 68 );
vii) a first sensor ( 64 ) for sensing said second end of said vertically guided pin ( 60 ) for controlling first motor ( 26 ) position;
c) a device for discrete incremental movement of said upper blade ( 30 ) in a vertical direction comprising:
i) a second motor ( 20 ) equipped with discrete incremental movement for controlling vertical movement;
ii) a second vertical shaft ( 44 ) coupled to said second motor ( 20 ) for transmitting discrete incremental movement;
iii) a threaded sleeve ( 46 ) having a first and second end, said first end engaged with said second vertical shaft ( 44 ) for transmitting said discrete incremental movement of said second vertical shaft ( 44 ) into vertical motion and said second end rigidly attached to said dovetail fitting ( 52 ) for transferring said vertical motion to said dovetail fitting ( 52 );
iv) a second sensor ( 62 ) for sensing said dovetail fitting ( 52 ) in a specific position for controlling second motor ( 20 ) position.
2. The apparatus of claim 1 wherein first motor ( 26 ) is a stepper motor, servo motor or vector drive motor.
3. The apparatus of claim 1 wherein second motor ( 20 ) is a stepper motor, servo motor or vector drive motor.
4. The apparatus of claim 1 wherein first sensor ( 62 ) and second sensor ( 64 ) are optical sensors, limit switches, electrical contacts or other types of proximity sensors.
5. The apparatus of claim 1 , further including an electronic controller ( 12 ) for storage of control parameters for determining both the vertical position and force.
6. An apparatus for positioning a blade ( 30 ) vertically with a lower anvil ( 34 ) and applying vertical force for conversion to horizontal force by a detachable side shift mechanism against said lower anvil ( 34 ) for use in a web slitter comprising;
a) a carriage assembly
b) a device coupled to the carriage assembly ( 11 ) for applying a predetermined vertical force and comprising;
i) a sleeve ( 48 ) having a first and second end and a dovetail fitting ( 52 ) mounted to said first end of said sleeve ( 48 ) for providing structural connection of parts;
ii) a first motor ( 26 ) equipped with discrete incremental movement for controlling vertical force attached to said second end of said sleeve ( 48 );
iii) a follower ( 502 ) engaged with said first motor ( 26 ) for translating rotational movement of said first motor ( 26 ) into vertical motion;
iv) a first spring ( 47 ) having a first and second end located vertically in said sleeve ( 48 ), said first end in contact with said follower ( 502 ) for converting vertical motion of said follower ( 502 ) into force;
v) a plunger ( 50 ) vertically guided by said dovetail fitting ( 52 ) located at said second end of said first spring( 47 ) for receiving said force;
vi) a lever ( 68 ) pivotally attached to said dovetail fitting ( 52 ) located underneath said vertically guided plunger ( 50 ) for receiving said force for transferring said force to a side shift mechanism;
vii) a pin ( 60 ) vertically guided by said dovetail fitting ( 52 ) having a first and second end, said first end engaged with said lever ( 68 ) for following said lever ( 68 );
vii) a first sensor ( 64 ) for sensing said second end of said vertically guided pin ( 60 );
c) a device for discreet incremental movement of said upper blade ( 30 ) in a vertical direction comprising:
i) a second motor ( 20 ) equipped with discrete incremental movement for controlling vertical movement;
ii) a second vertical shaft ( 44 ) coupled to said second motor ( 20 ) for transmitting discrete incremental movement;
iii) a threaded sleeve ( 46 ) having a first and second end, said first end engaged with said second vertical shaft ( 44 ) for transmitting said discrete incremental movement of said second vertical shaft ( 44 ) into vertical motion and said second end rigidly attached to said dovetail fitting ( 52 ) for transferring said vertical motion to said dovetail fitting ( 52 );
iv) a second sensor ( 62 ) for sensing said dovetail fitting ( 52 ) in a specific position;
c) a lever ( 54 ) for locking and releasing a side shift mechanism against said dovetail fitting ( 52 ).
7. The apparatus of claim 6 wherein first motor ( 26 ) is a stepper motor, servo motor or vector drive motor.
8. The apparatus of claim 6 wherein second motor ( 20 ) is a stepper motor, servo motor or vector drive motor.
9. The apparatus of claim 6 wherein first sensor ( 62 ) and second sensor ( 64 ) are optical sensors, limit switches, electrical contacts or other types of proximity sensors.
10. The apparatus of claim 6 , further including an electronic controller ( 12 ) for storage of control parameters for determining both the vertical position and force.