Electric generator and process for assembling a wind turbine equipped with the generator
View Patent ↗A generator having a rotor which comprises rotor excitation element-carrying modules, for example magnets, radially movable in relation to the generator shaft in such a manner, when in their retracted position, as to significantly ease generator transport and assembly. The use of these movable magnet-carrying modules is particularly useful in direct drive-type generators which do not require a multiplier. Another object of the invention is an assembly process which comprises a generator equipped with the radially movable magnet-carrying modules.
1. An electric generator for a wind turbine, comprising a frame, a rotor and a stator, the rotor of which is formed by a rotor structure whereto a plurality of rotor excitation element-carrying modules are coupled, wherein the rotor excitation element-carrying modules are radially movable in relation to a central axis of the generator, wherein the rotor excitation element-carrying modules comprise magnets, and wherein the rotor excitation element-carrying modules are radially movable between at least:
a refracted position wherein the distance between the rotor excitation element-carrying modules and the stator is substantially larger than a gap having a gap width, wherein the refracted position is configured to minimize the magnetic forces between the rotor and the stator; and
an extended position wherein the distance between the rotor excitation element-carrying modules and the stator is equal to the gap width.
2. The electric generator of claim 1 wherein, in the refracted position, the rotor excitation element-carrying modules are housed in an interior of the rotor structure.
3. The electric generator of claim 1 , which further comprises a means for fixing the rotor excitation element-carrying modules in the retracted position.
4. The electric generator of claim 1 , which further comprises a means for fixing the rotor excitation element-carrying modules in an extended position which allows adjustment of the extended position for different gap widths.
5. The electric generator of claim 1 , wherein the diameter of the rotor is less than or equal to 4.2 m, when the rotor excitation element-carrying modules are in a retracted position.
6. The electric generator of claim 1 , wherein the stator comprises a core composed of a plurality of arch-shaped segments.
7. The electric generator of claim 1 , wherein a stator structure comprises a central module configured for fixation thereof to the frame and a plurality of outer modules configured for fixation thereof to the central module and whereto the stator core is in turn fixed.
8. The electric generator of claim 1 , wherein at least one rotor excitation element-carrying module is collapsible in relation to the rotor structure.
9. A wind turbine which comprises the electric generator of claim 1 , and further comprising blades, wherein the blades are directly coupled to the rotor without using a multiplier.
10. The electric generator of claim 1 , which further comprises a guiding means that guide a radial movement of the rotor excitation element-carrying modules.
11. The electric generator of claim 10 , wherein the guiding means comprise guides or projections disposed on the rotor excitation element-carrying modules which cooperate with respective guides or complementary projections disposed on the rotor structure.
12. The electric generator of claim 1 , wherein the rotor excitation element-carrying modules are radially movable in relation to the structure.
13. The electric generator of claim 12 , which further comprises an elastic fixing means for fixing the rotor excitation element-carrying modules to the rotor structure.
14. The electric generator of claim 12 , which further comprises spacer elements disposed in the gap or nearby to maintain its width constant.
15. The electric generator of claim 14 , wherein the spacer elements are selected from among mechanical bearings, magnetic bearings, and sliding contacts.
16. The electric generator of claim 15 , which further comprises springs fixed to the structure and to the rotor excitation element-carrying modules, in such a manner that they exert a force on said rotor excitation element-carrying modules which maintains them in the extended position.
17. The electric generator of claim 15 , wherein the rotor excitation element-carrying modules comprise a means for fixing the spacer elements.
18. The electric generator of claim 17 , wherein the rotor excitation element-carrying modules comprise joining elements which allow joining thereof to adjacent rotor excitation element-carrying modules, the joint being such as to provide a rotor excitation element-carrying module with a certain degree of freedom of movement in relation to the adjacent rotor excitation element-carrying module.
19. The electric generator of claim 18 , wherein the joining elements comprise an elastic means.
20. The electric generator of claim 18 , wherein the joining elements comprise an articulated joint.
21. The electric generator of claim 18 , wherein each of the rotor excitation element-carrying modules comprise corresponding spacer elements and corresponding joining elements for maintaining the gap width constant.
22. The electric generator of claim 1 , wherein the rotor is formed by a central module configured for coupling thereof in a rotary manner to the frame and a plurality of outer modules each of which comprising at least one rotor excitation element-carrying module.
23. The electric generator of claim 22 , wherein the size of one of the plurality of outer modules of the rotor is less than or equal to 4.2 m, when at least one rotor excitation element-carrying module is in a retracted position.
24. The electric generator of claim 22 , wherein the plurality of outer modules are movable in relation to the central module.
25. The electric generator of claim 24 , wherein the rotor excitation element-carrying modules are radially movable in relation to the plurality of outer modules.
26. A process for assembling a wind turbine, which comprises an electric generator having a rotor which is formed by a structure configured for coupling thereof in a rotary manner to a frame of the wind turbine, whereto a plurality of rotor excitation element-carrying modules, which are radially movable in relation to a central axis of the generator between at least a retracted position wherein magnetic forces between the rotor and a stator are minimized, and an extended position, are coupled, wherein the process comprises:
assembling the rotor on the wind turbine frame, maintaining the rotor excitation element-carrying modules in the retracted position;
assembling the stator on the frame of the wind turbine; and
moving the rotor excitation element-carrying modules from the retracted position to the extended position;
wherein the rotor excitation elements comprise magnets; and
wherein the retracted position of the rotor excitation element-carrying modules is achieved by maintaining the rotor excitation element-carrying modules separated from the stator by a distance substantially larger than a gap having a gap width.
27. The process for assembling a wind turbine of claim 26 , wherein the rotor is formed by a central structural module configured for coupling thereof in a rotary manner to the frame and a plurality of outer structural modules each of which comprises at least one rotor excitation element-carrying module, wherein assembly of the rotor comprises the following steps:
assembling the frame on the central structural module of the rotor structure; and
fixing the plurality of outer structural modules to a central structural module.
28. The process for assembling a wind turbine of claim 26 , wherein the stator is modular, and wherein assembly of the stator comprises the following steps:
assembling in situ segments that constitute a stator core and windings; and
hoisting the stator and fixing it to the wind turbine frame.