IP Library Granted Patent US 8,796,406
Granted Patent B2
US 8,796,406 · App. 13/208,864 · Granted Aug 5, 2014

Siloxane copolymer and solid polymer electrolyte comprising such siloxane copolymers

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Quick Facts
Patent No.
US 8,796,406
App. No.
13/208,864
Granted
Aug 5, 2014
Kind
B2
Abstract

A copolymer suitable for use in forming a solid polymer electrolyte film comprising a first monomer represented by Formula (1): wherein n is 2 to 1,000; m is 2 to 1,000; x and y are individually 1 to 100; p is 0 to 10; and q is 1 to 10, R 1 is an alkyl group having 1 to 10 carbon atoms, and A is an alkyl acryloyl group an acryloyl group, alkyl acryloyl group, methacryloyl group, alkyl methacryloyl group, a vinyl group, an allyl group, a styryl group, or a combination of two or more thereof; and a second monomer chosen from a hydroxyl-substituted alkyl acrylate, a hydroxyl-substituted alkyl methacrylate, or a combination of two or more thereof. The copolymer may be used to form a solid polymer electrolyte composition comprising (i) the copolymer, (ii) a plasticizer, and (iii) a salt. The solid polymer electrolyte may be used to form a solid polymer electrolyte film, which may be suitable for use in electrochemical devices.

Claims (59)

1. A copolymer comprising:

a first monomer of Formula (I)

where n is 2 to 1,000; m is 2 to 1,000; x and y are each at least 1; p is 0 to 10; q is 0 to 10, R 1 is an alkyl group having 1 to 10 carbon atoms; and A is an acryloyl group, an alkyl acryloyl group, a methacryloyl group, an alkyl methacryloyl group, a vinyl group, an allyl group, a styryl group, or a combination of two or more thereof; and

a second monomer chosen from a hydroxyl-substituted alkyl acrylate, a hydroxyl-substituted alkyl methacrylate, or a combination of two or more thereof.

2. The copolymer of claim 1 , comprising from about 10 to about 90 wt. % of the first monomer and from about 90 to about 10% of the second monomer.

3. The copolymer of claim 1 , comprising from about 40 to about 60 wt. % of the first monomer and from about 60 to about 40 wt. % of the second monomer.

4. The copolymer of claim 1 , wherein m is from about 2 to about 30 and n is from about 2 to about 30.

5. The copolymer of claim 1 , wherein m is about 8 to about 20 and n is from about 8 to about 20.

6. The copolymer of claim 1 , wherein m+n is 36.

7. The copolymer of claim 1 , wherein m is from about 25 to about 75% of m+n, and n is from about 75 to about 25% of m+n.

8. The copolymer of claim 1 , wherein m is from about 40 to about 60% of m+n and n is from about 60 to about 40% of m+n.

9. The copolymer of claim 1 , wherein m+n is 36, m is 10 to 18, n is 18-26, the first monomer is about 50 to about 90 wt. % of the copolymer, and the second monomer is about 50 to about 10 wt. % of the copolymer.

10. The copolymer of claim 1 , where the ratio of m:n is about 1:1 to about 1:11.

11. The copolymer of claim 1 , wherein p is 1, and q is 1 such that the first monomer of Formula (1) is represented by Formula (3):

and m+n is 20 to 40, x and y are individually 4 to 20, R 1 is an alkyl with 1 to 10 carbon atoms, and R 2 is hydrogen or an alkyl of 1 to 10 carbon atoms.

12. The copolymer of claim 1 , wherein the second monomer is hydroxyethyl methacrylate.

13. A solid polymer electrolyte composition comprising:

(i) a copolymer comprising (a) a first monomer represented by Formula (1)

where n is 2 to 1,000; m is 2 to 1,000; x and y are individually 1 to 100; p is 0 to 10; q is 0 to 10; R 1 is an alkyl group having 1-10 carbon atoms, and A is an alkyl acryloyl group, an acryloyl group, a methacryloyl group, an alkyl methacryloyl group, a vinyl group, an allyl group, a styryl group, or a combination of two or more thereof; and (b) a second monomer chosen from a hydroxyl-substituted alkyl acrylate, a hydroxyl-substituted alkyl methacrylate, or a combination of two or more thereof;

(ii) a plasticizer; and

(iii) a salt.

14. The composition of claim 13 , where the copolymer (i) comprises from about 10 to about 90 wt. % of the first monomer and from about 90 to about 10% of the second monomer.

15. The composition of claim 13 , where the copolymer (i) comprises from about 40 to about 60 wt. % of the first monomer and from about 60 to about 40 wt. % of the second monomer.

16. The composition of claim 13 , wherein m is from about 2 to about 30 and n is from about 2 to about 30.

17. The composition of claim 13 , wherein m is about 8 to about 20 and n is from about 8 to about 20.

18. The composition of claim 13 , wherein m+n is about 36.

19. The composition of any of claim 13 , wherein m is from about 25 to about 75% of m+n, and n is from about 75 to about 25% of m+n.

20. The composition of claim 13 , wherein m is from about 40 to about 60% of m+n, and n is from about 60 to about 40% of m+n.

21. The composition of claim 13 , wherein m+n is 36, m is 10 to 18, n is 18-26, the first monomer is about 50 to about 90 wt. % of the copolymer, and the second monomer is about 50 to about 10 wt. % of the copolymer.

22. The composition of claim 13 , where p is 1, and q is 1 such that the first monomer is represented by Formula (3):

and m+n is 20 to 40, x and y are individually 4 to 20, R 1 is an alkyl with 1 to 10 carbon atoms, and R 2 is hydrogen or an alkyl of 1 to 10 carbon atoms.

23. The composition of claim 21 , wherein the second monomer of the copolymer (i) is 2-hydroxyethyl methacrylate.

24. The composition claim 13 , where the solid polymer electrolyte composition further comprises a crosslinking agent comprising ethylene glycol dimethacrylate.

25. The composition of claim 13 , where the solid polymer electrolyte composition further comprises a photo-initiator comprising 2-hydroxy-2-methylpropiophenone.

26. The composition of claim 13 , wherein the plasticizer comprises an alkyl carbonate, a cyclic carbonate, a glyme, a polyalkylene glycol dialkyl ether, or a combination of two or more thereof.

27. The composition of claim 13 , wherein the plasticizer comprises an alkyl carbonate chosen from ethylene carbonate, propylene carbonate, butylenes carbonate, dimethyl carbonate, diethyl carbonate, dipropyl carbonate, or a combination of two or more thereof.

28. The composition of claim 13 , where the plasticizer comprises a mixture of two alkyl carbonates in a ratio of from about 3:1 to about 1:1.

29. The composition of claim 13 , where the salt is a lithium salt.

30. The composition of claim 13 comprising from about 40 to about 95% by weight of the hydrogel copolymer, and from about 5 to about 60% by weight of plasticizer that comprises from about 0.5 to about 20% by weight of the salt.

31. A solid polymer electrolyte film made from the composition of claim 13 .

32. The film of claim 31 having an ionic conductivity of about 1.0×10 −5 S-cm −1 or greater.

33. The film of claim 31 having an ionic conductivity of about 1.0×10 −4 S-cm −1 or greater.

34. The film of claim 31 having an ionic conductivity of about 1.0×10 −3 S-cm −1 or greater.

35. An electrochemical device comprising the film of claim 31 .

36. A copolymer comprising:

a first monomer of Formula (3)

wherein n is 2 to 1,000; m is 2 to 1,000; x and y are individually 1 to 100, R 1 is an alkyl group having 1 to 10 carbon atoms, and R 2 is hydrogen or an alkyl of 1 to 10 carbon atoms; and

a second monomer chosen from a hydroxyl-substituted alkyl acrylate, a hydroxy-substituted alkyl methacrylate, or a combination of two or more thereof.

37. The copolymer of claim 36 , comprising from about 10 to about 90 wt. % of the first monomer, and from about 90 to about 10 wt. % of the second monomer.

38. The copolymer of claim 36 , wherein m is from about 25 to about 75% of m+n, and n is from about 75 to about 25% of m+n.

39. The copolymer of claim 36 , wherein R2 is methyl.

40. The copolymer of claim 36 , where R1 and R2 are methyl.

41. The copolymer of claim 36 comprising from about 40 to about 60 wt. % of the first monomer and from about 60 to about 40 wt. % of the second monomer, wherein m is 2 to 30 and n is 2 to 30.

42. The copolymer of claim 36 where m+n is 36.

43. The copolymer of claim 42 , wherein the ratio of m:n is about 1:1 to about 1:11.

44. The copolymer of claim 42 , wherein the ratio of m:n is 1:1.

45. A solid polymer electrolyte composition comprising (i) the copolymer of claim 36 ; (ii) a plasticizer; and (iii) a salt.

46. A film formed from the solid polymer electrolyte composition of claim 45 .

47. An electrochemical device comprising the film of claim 46 .

Assignments (24)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (063213/0472) Recorded Oct 22, 2025
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