Resin particle and method for producing the same
View Patent ↗A resin particle including: a resin mother particle; and silica particles externally added onto a surface of the resin mother particle, wherein primary particles of the silica particles, the primary particles which have a volume average particle diameter of from 80 nm to 300 nm, a particle size distribution index of from 1.10 to 1.40, an average circularity of from 0.70 to 0.92 and an average circularity distribution index of from 1.05 to 1.50, and a proportion of the primary particles having an average circularity of 0.95 or more is not more 10% by number.
1. A resin particle, comprising:
a resin mother particle; and
a silica particles externally added onto a surface of the resin mother particle,
wherein
primary particles of the silica particles have a volume average particle diameter of from 80 nm to 300 nm, a particle size distribution index of from 1.10 to 1.40, an average circularity of from 0.70 to 0.92 and an average circularity distribution index of from 1.05 to 1.50, and
a proportion of the primary particles having an average circularity of 0.95 or more is not more 10% by number,
wherein
the particle size distribution index (GSD v ) is (D 84v /D 16v ) 0.5 , where D 84v is a particle diameter at an accumulation of 84% and D 16v is a particle diameter at an accumulation of 16%, and
the average circularity distribution index is a square root of a value obtained by dividing 84% circularity by 16% circularity in cumulative frequency.
2. The resin particle according to claim 1 , wherein a surface of the silica particles are subjected to a hydrophobic treatment.
3. The resin particle according to claim 1 , wherein the volume average particle diameter of the primary particles of the silica particles is from 90 nm to 250 nm.
4. The resin particle according to claim 1 , wherein the volume average particle diameter of the primary particles of the silica particles is from 100 nm to 200 nm.
5. The resin particle according to claim 1 , wherein the particle size distribution index of the primary particles of the silica particles is from 1.10 to 1.25.
6. The resin particle according to claim 1 , wherein the average circularity of the primary particles of the silica particles is from 0.72 to 0.85.
7. The resin particle according to claim 1 , wherein the proportion of the primary particles having an average circularity of 0.95 or more is not more 8% by number.
8. The resin particle according to claim 1 , wherein a coverage of the silica particles externally added onto the surface of the resin particle relative to a surface area of the resin mother particle is obtained by the following formula (i), is 5% to 80%:
(√3 ×A×b×R )/(0.001×2 π×a×B×r )×100 (i)
wherein
A whose unit is g/cm 3 represents a specific gravity of the resin mother particle,
R whose unit is “μm” represents a particle diameter of the resin particle,
B whose unit is “g” represents a charge amount of the resin particle,
a whose unit is “g/cm 3 ” represents a specific gravity of the specified silica particles,
r whose unit is “nm” represents a particle diameter of the specified silica particles, and
b whose unit is “g” represents a charge amount of the specified silica particles.
9. A method for preparing the resin particle of claim 1 , comprising:
preparing an alkaline catalyst solution containing an alkaline catalyst in a concentration of from 0.6 mol/L to 0.85 mol/L in a solvent containing alcohol;
supplying a tetraalkoxysilane in a supply amount of 0.002 mol/(mol·min) or more and less than 0.006 mol/(mol·min) relative to the alcohol into the alkaline catalyst solution and also supplying an alkaline catalyst in an amount of from 0.1 mol to 0.4 mol per mole of a total supply amount of the tetraalkoxysilane to be supplied per minute to obtain silica particles; and
allowing the obtained silica particles to be externally added onto the surface of a resin mother particle.
10. The method for preparing the resin particle according to claim 9 , wherein the alkaline catalyst is selected from the group consisting of an ammonia, an urea, a monoamine, and a quaternary ammonium salt.
11. The method for preparing the resin particle according to claim 9 , wherein a content of the alkaline catalyst is from 0.63 mol/L to 0.78 mol/L.
12. The method for preparing the resin particle according to claim 9 , wherein the tetraalkoxysilane is selected from the group consisting of a tetramethoxysilane, a tetraethoxysilane, a tetrapropoxysilane and a tetrabutoxysilane.
13. The method for preparing the resin particle according to claim 9 , wherein the supply amount of the tetraalkoxysilane is from 0.0020 mol/(mol·in) to 0.0046 mol/(mol·min) relative to the alcohol in the alkaline catalyst solution.
14. The method for preparing the resin particle according to claim 9 , wherein the supply amount of the tetraalkoxysilane is from 0.0020 mol/(mol·min) to 0.0033 mol/(mol·min) relative to the alcohol in the alkaline catalyst solution.
15. The method for preparing the resin particle according to claim 9 , wherein a temperature in the alkaline catalyst solution at supplying the tetraalkoxysilane is from 5° C. to 50° C.
16. The method for preparing the resin particle according to claim 9 , further comprising:
treating a surface of the silica particles with a hydrophobic treatment agent.