IP Library Granted Patent US 8,837,878
Granted Patent B2
US 8,837,878 · App. 13/216,790 · Granted Sep 16, 2014

Multi-core optical fiber coupler

Inventors: Long Chen (North Brunswick, NJ); Po Dong (Morganville, NJ)
Assignee: Alcatel Lucent
G02B6/30G02B6/02042G02B2006/12104G02B6/4214
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Quick Facts
Patent No.
US 8,837,878
App. No.
13/216,790
Granted
Sep 16, 2014
Kind
B2
Abstract

An optical device comprising a multi-core optical fiber coupler. The multi-core optical fiber coupler includes a substrate having a planar surface and turning mirrors located along the planar surface, each of the turning mirrors having a reflective surface oriented to change a direction of light between a direction that is parallel to the planar surface and a direction that is substantially non-parallel to the planar surface. The turning mirrors form a lateral pattern along the planar surface, the lateral pattern being configured to approximately match a pattern of optical cores in a multi-core optical fiber whose end segment faces the pattern and is positioned substantially normal to the planar surface of the substrate.

Claims (38)

1. An optical device, comprising:

a multi-core optical fiber coupler, including:

a substrate having a continuous crystalline material layer with a planar surface; and

turning mirrors located along the planar surface, each of the turning mirrors having a reflective surface that is diagonally angled relative to the planar surface, and, wherein the reflective surface is oriented to change a direction of light between a direction that is parallel to the planar surface and a direction that is substantially non-parallel to the planar surface, wherein:

the turning mirrors form a lateral pattern along the planar surface, the lateral pattern being configured to approximately match a pattern of optical cores in a multi-core optical fiber whose end segment faces the pattern and is positioned substantially normal to the planar surface of the substrate.

2. The optical device of claim 1 , wherein the non-parallel direction is parallel to a normal to the planar surface to within 20 degrees and is directed away from the substrate.

3. The optical device of claim 1 , wherein the non-parallel direction is parallel to a normal to planar surface to within 20 degrees and is directed into the substrate.

4. The optical device of claim 1 , wherein the pattern formed by the turning mirrors is a grid or hexagonal pattern of the turning mirrors orientated along two perpendicular axes that are parallel to the planar surface.

5. The optical device of claim 1 , wherein the pattern formed by the turning mirrors includes adjacent pairs of the turning mirrors that are spaced apart by about a same distance.

6. The optical device of claim 1 , wherein the planar surface of the material layer has a (100) oriented crystalline surface or a (111) oriented crystalline surface.

7. The optical device of claim 1 , wherein each reflective surface includes a reflective mirror-coating layer.

8. The device of claim 1 , further including a plurality of waveguides, wherein one end of each of the waveguides faces and is adjacent to the reflective surface of a corresponding one of the turning mirrors.

9. The device of claim 8 , wherein the plurality of waveguides are located on the planar surface of the substrate.

10. The optical device of claim 8 , wherein each of the waveguides has a corresponding planar optical core.

11. A method, comprising:

fabricating a multi-core optical fiber coupler, including:

providing a substrate having a continuous crystalline material layer with a planar surface;

locating turning mirrors on the planar surface, each of the turning mirrors having a reflective surface that is diagonally angled relative to the planar surface, and, wherein the reflective surface and oriented to change a direction of light between a direction that is parallel to the planar surface and a direction that is substantially normal to the planar surface, wherein:

the turning mirrors form a pattern along the planar surface, the pattern configured to match a lateral pattern of optical cores in a multi-core optical fiber having an end facing the pattern of the turning mirrors and having a near by end segment oriented substantially normal to the planar surface of the substrate.

12. The method of claim 11 , wherein locating the turning mirrors including forming the turning mirrors includes etching a (100) oriented crystalline surface or a (111) oriented crystalline surface of the planar surface of the material layer.

13. The method of claim 12 , wherein the etching of the material layer includes a wet or vapor hydroxide etch of the planar surface.

14. A method, comprising:

fabricating a multi-core optical fiber coupler, including:

providing a substrate having a planar surface;

locating turning mirrors on the planar surface, each of the turning mirrors having a reflective surface that is capable of changing a direction of light between a direction that is parallel to the planar surface and a direction that is substantially normal to the planar surface, wherein:

the turning mirrors form a pattern along the planar surface, the pattern configured to match a lateral pattern of optical cores in a multi-core optical fiber having an end facing the pattern of the turning mirrors and having a near by end segment oriented substantially normal to the planar surface of the substrate and wherein:

locating the turning mirrors including forming the turning mirrors from a material layer of the substrate,

forming the turning mirrors from the material layer includes etching the material layer, and

the etching stops at an etch-stop layer of the substrate that is located below the material layer.

15. The method of claim 11 , further including optically coupling one end of each of a plurality of waveguides to the reflective surface of a distinct one of the turning mirrors, wherein the optically coupling further includes aligning a second substrate having the plurality of waveguides located thereon with the substrate such that each of the waveguides has an end facing and optically coupled to a corresponding adjacent one of the turning mirrors.

16. The method of claim 11 , further including orienting the multi-core optical fiber substantially normal to the planar surface such that each optical fiber core of the multi-core optical fiber is aligned with one reflective surface of the mirrors.

17. An optical device, comprising:

a multi-core optical fiber coupler, including:

a substrate having a continuous crystalline material layer with a planar surface and an etch stop layer located below the material layer; and

turning mirrors located along the planar surface, each of the turning mirrors having a reflective surface oriented to change a direction of light between a direction that is parallel to the planar surface and a direction that is substantially non-parallel to the planar surface, wherein:

the turning mirrors form a lateral pattern along the planar surface, the lateral pattern being configured to approximately match a pattern of optical cores in a multi-core optical fiber whose end segment faces the pattern and is positioned substantially normal to the planar surface of the substrate; and

a planar waveguide located on the substrate, wherein one end of the planar waveguide is oriented to face the reflective surface, and, a portion of the etch stop layer is a lower cladding layer of the planar waveguide.

18. The device of claim 17 , wherein a portion of the material is a core layer of the planar waveguide.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Sep 30, 2014
From: CREDIT SUISSE AG
To: ALCATEL LUCENT
Reel/Frame 033868/0555 →
SECURITY AGREEMENT Recorded Jan 30, 2013
From: ALCATEL LUCENT
To: CREDIT SUISSE AG
Reel/Frame 029821/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2012
From: ALCATEL-LUCENT USA INC.
To: ALCATEL LUCENT
Reel/Frame 028969/0884 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2011
From: CHEN, LONG; DONG, PO
To: ALCATEL-LUCENT USA INC.
Reel/Frame 026801/0017 →
Continuity (1)
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