Gasification systems for partial moderator bypass
View Patent ↗Methods and systems for a gasifier having a partial moderator bypass are provided. The gasifier includes a partial oxidation reactor including an inlet and an outlet and a primary reaction zone extending therebetween, the partial oxidation reactor configured to direct a flow of products of partial oxidation including fuel gases, gaseous byproducts of partial oxidation, and unburned carbon, and a secondary reaction chamber coupled in flow communication with the partial oxidation reactor, the secondary reaction chamber is configured to mix a flow of moderator with the flow of gaseous byproducts of partial oxidation and unburned carbon such that a concentration of fuel gases is increased.
1. A gasifier comprising:
a partial oxidation reactor comprising an inlet and an outlet and a primary reaction zone extending therebetween, said reactor configured to direct a flow of products of partial oxidation comprising fuel gases, gaseous byproducts of partial oxidation, and unburned carbon; and
a secondary reaction chamber coupled in flow communication with said partial oxidation reactor, said secondary reaction chamber is configured to mix a flow of moderator with the flow of gaseous byproducts of partial oxidation and unburned carbon such that a concentration of fuel gases is increased; wherein the secondary reaction chamber extends circumferentially about at least a portion of said partial oxidation reactor.
2. A system in accordance with claim 1 further comprising a moderator injection header extending at least partially around said secondary reaction chamber, said moderator injection header configured to direct a flow of moderator such that the moderator and the products of partial oxidation are facilitated being mixed.
3. A system in accordance with claim 2 further comprising a plurality of moderator injection headers, each extending at least partially around said secondary reaction chamber, each said moderator injection header is configured to direct a flow of moderator such that the moderator and the products of partial oxidation are facilitated being mixed wherein the injection of the moderator from each header is at least one of simultaneous and staged.
4. A system in accordance with claim 1 wherein said products of partial oxidation comprises fuel gases, gaseous byproducts of partial oxidation, unburned carbon, flowable slag, and particulates said system further comprising a fallout zone in flow communication with said partial oxidation reactor, said fallout zone configured to reduce a velocity of the flow of products of partial oxidation such that the flowable slag and at least a portion of the particulates are facilitated being removed from the flow of products of partial oxidation.
5. A system in accordance with claim 1 wherein the concentration of fuel gases is increased by a chemical reaction that converts a portion of carbon dioxide in the moderator and a portion of unburned carbon in the flow of products of partial oxidation to carbon monoxide.
6. A system in accordance with claim 1 wherein the concentration of fuel gases is increased by an endothermic chemical reaction that converts a portion of the heat energy in the secondary reaction chamber to chemical energy in the fuel gases.
7. A system in accordance with claim 1 wherein said secondary reaction chamber is configured to receive the flow discharged from said partial oxidation reactor at approximately 2500° Fahrenheit and discharge a flow at approximately 1800° Fahrenheit.