IP Library Granted Patent US 8,999,587
Granted Patent B2
US 8,999,587 · App. 13/220,244 · Granted Apr 7, 2015

Lithium-ion secondary battery, vehicle, electronic device and manufacturing method of lithium-ion secondary battery

Inventors: Takeshi Matsuda (Tokyo, JP); Masakazu Sanada (Kyoto, JP); Kenta Hiramatsu (Kyoto, JP); Kiyoshi Kanamura (Tokyo, JP)
Assignee: SCREEN Holdings Co., Ltd.
H01M10/0525H01M4/0404H01M4/0411H01M4/131H01M4/1391H01M4/485H01M4/525H01M10/0565H01M10/425H01M2004/025H01M2004/027Y02T10/7011Y02E60/122
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Quick Facts
Patent No.
US 8,999,587
App. No.
13/220,244
Granted
Apr 7, 2015
Kind
B2
Abstract

A negative-electrode active material layer 12 contains Li 4 Ti 5 O 12 as a negative-electrode active material, and a positive-electrode active material layer 14 contains LiCoO 2 as a positive-electrode active material. A solid electrolyte layer 13 contains polyethylene oxide and polystyrene as an electrolyte material. Gradients of surfaces of stripe-shaped pattern elements 121 forming the negative-electrode active material layer 12 are smaller than 90° when viewed from a surface of the negative-electrode current collector 11 . By such a construction, it is possible to construct a battery having a high capacity in relation to the used amount of the active materials and good charge and discharge characteristics.

Claims (21)

1. A lithium-ion secondary battery, comprising: a negative-electrode current collector layer; a negative-electrode active material layer containing Li 4 Ti 5 O 12 as an active material; a solid electrolyte layer containing polyethylene oxide and polystyrene; a positive-electrode active material layer containing LiCoO 2 as an active material; and a positive-electrode current collector layer, these being successively laminated, wherein,

the negative-electrode active material layer has a striped structure made up of a plurality of pattern elements formed parallel to each other so that the pattern elements form stripes of the striped structure and arranged on a surface of the negative-electrode current collector layer while being spaced apart, and

an angle at a side including the negative-electrode active material layer out of angles formed between the surface of the negative-electrode current collector layer and a tangent drawn to the negative-electrode active material layer at a contact point of each pattern element and the negative-electrode current collector layer is smaller than 90°.

2. The lithium-ion secondary battery according to claim 1 , wherein the negative-electrode current collector layer and the solid electrolyte layer are in contact at the contact points of the pattern elements and the negative-electrode current collector layer.

3. The lithium-ion secondary battery according to claim 2 , wherein a cross-sectional shape of each pattern element along a section orthogonal to an extending direction of the pattern elements is such that a width of a portion in contact with the negative-electrode current collector layer is 20 μm to 300 μm, a height is 10 μm to 300 μm and a ratio of the height to the width is equal to or larger than 0.5.

4. The lithium-ion secondary battery according to claim 1 , wherein surfaces of the pattern elements except the portions in contact with the negative-electrode current collector layer are smooth curved surfaces.

5. A vehicle, comprising:

a motor; and

the lithium-ion secondary battery according to claim 1 for supplying power to the motor.

6. An electronic device, comprising:

the lithium-ion secondary battery according to claim 1 ; and

an electronic circuit unit which operates using the lithium-ion secondary battery as a power supply.

7. The electronic device according to claim 6 , further comprising a card type housing for holding the lithium-ion secondary battery and the electronic circuit unit.

8. A manufacturing method of a lithium-ion secondary battery, comprising:

a first step of forming a negative-electrode active material layer having a striped structure made up of a plurality of pattern elements containing Li 4 Ti 5 O 12 as a negative-electrode active material and parallel to and spaced apart from each other on a surface of a base material which will become a negative-electrode current collector layer, so that the pattern elements form stripes of the striped structure;

a second step of forming a solid electrolyte layer which is made of a solid electrolyte containing polyethylene oxide and polystyrene and covers both surfaces of the negative-electrode active material layer and exposed surfaces of the base material not covered by the negative-electrode active material layer; and

a third step of laminating a positive-electrode active material layer containing LiCoO 2 as a positive-electrode active material and a positive-electrode current collector layer on a surface of the solid electrolyte layer,

wherein, in the first step, an angle at a side including the negative-electrode active material layer out of angles formed between the surface of the negative-electrode current collector layer and a tangent drawn to the negative-electrode active material layer at a contact point of each pattern element and the negative-electrode current collector layer is set smaller than 90°.

9. The manufacturing method of the lithium-ion secondary battery according to claim 8 , wherein, in the first step, the negative-electrode active material layer is formed by applying an application liquid that contains the negative-electrode active material discharged from a nozzle to the surface of the base material.

10. The manufacturing method of the lithium-ion secondary battery according to claim 9 , wherein, in the first step, the application liquid is applied in stripes on the surface of the base material by relatively moving the nozzle in a predetermined direction with respect to the surface of the base material.

11. The manufacturing method of the lithium-ion secondary battery according to claim 8 , wherein, in the second step, the solid electrolyte layer is formed by applying an application liquid containing a material of the solid electrolyte on a surface of a laminated body formed by laminating the base material and the negative-electrode active material layer in the first step.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2014
From: DAINIPPON SCREEN MFG. CO., LTD.
To: SCREEN HOLDINGS CO., LTD.
Reel/Frame 034672/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2011
From: MATSUDA, TAKESHI; SANADA, MASAKAZU; HIRAMATSU, KENTA; KANAMURA, KIYOSHI
To: DAINIPPON SCREEN MFG. CO., LTD.
Reel/Frame 026825/0971 →
Priority Claims (1)
JP 2010-217321 · Sep 28, 2010 · national
Continuity (1)
Related Publication 20120077093A1 · Mar 29, 2012