Dual function proppants
View Patent ↗Proppants for use in fractured or gravel packed/frac packed oil and gas wells are provided with a contaminant removal component to remove one or more of the contaminants found in subterranean water/hydrocarbon from a production well. The water/hydrocarbon cleaning proppant solids may be used as discrete particles in a proppant formulation, as a coating on proppant solids in pores of a porous proppant solid or as part of the proppant's internal structure. The contaminant removal component removes contaminants, especially dissolved contaminants, in the subterranean water or hydrocarbon before the water/hydrocarbon leaves the well. For those contaminant removal components that can be regenerated, such as ion exchange resins, a measured quantity of an acidic regeneration solution can be injected into the fractured stratum for regeneration and recovered when the well resumes production.
1. A method to remove heavy metals from contaminated water and hydrocarbons in a fractured well stratum, said method comprising: introducing into said stratum a proppant formulation that comprises solid proppant particulates associated with a contaminant removal component in a sufficient quantity to remove at least a portion of the heavy metal contaminants or other targeted contaminants in said contaminated fluids, wherein said contaminant removal component comprises (a) a substantially insoluble coating on said proppant particulates that comprises a contaminant removal chemical moiety with a functional affinity for impurities in said stratum and comprising at least one sulfonic acid moiety, carboxylic acid moiety, phenolic moiety, aminoacid moiety, glycolamine moiety, polyamine moiety, quaternary amine moiety, or polyhydroxylic moiety, and/or (b) second particulates comprising an ion exchange resin or a molecular sieve that is bound to an outer surface of said proppant particulate with a substantially insoluble coating.
2. A method according to claim 1 wherein said second discrete particulate solid is a natural molecular sieve.
3. A method according to claim 1 wherein said second discrete particulate solid is a synthetic molecular sieve.
4. A method according to claim 1 wherein said second discrete particulate solid is an ion exchange resin.
5. A method according to claim 1 wherein said removal component is disposed in pores of said solid proppant particulates.
6. A proppant formulation useful for removing heavy metals from water and hydrocarbons to be produced from a fractured oil and gas production well strata, said proppant formulation comprising: (a) a plurality of particulate proppant solids associated with (b) a contaminant removal component in sufficient quantity to remove at least a portion of heavy metal contaminants in water and hydrocarbons produced from the fractured well stratum, wherein said contaminant removal component comprises (a) a substantially insoluble coating on said proppant particulates that comprises a contaminant removal chemical moiety with a functional affinity for impurities in said stratum and comprising at least one sulfonic acid moiety, carboxylic acid moiety, phenolic moiety, aminoacid moiety, glycolamine moiety, polyamine moiety, quaternary amine moiety, or polyhydroxylic moiety, and/or (b) second particulates comprising an ion exchange resin or a molecular sieve that is bound to an outer surface of said proppant particulate with a substantially insoluble coating.
7. A proppant formulation according to claim 6 wherein said particulate proppant solids comprise pores in which said removal component is disposed in at least a portion thereof.
8. A proppant formulation according to claim 6 wherein said particulate proppant solids comprise an insoluble proppant coating.
9. A proppant formulation according to claim 6 wherein said contaminant removal component is a second discrete particulate solid that is bound to an outer surface of said proppant particulate with said coating.
10. A proppant formulation according to claim 9 wherein said second discrete particulate solid is a natural molecular sieve.
11. A proppant formulation according to claim 9 wherein said second discrete particulate solid is a synthetic molecular sieve.
12. A proppant formulation according to claim 9 wherein said second discrete particulate solid is an ion exchange resin.
13. A proppant formulation according to claim 6 wherein said contaminant removal component has a cation exchange capacity for removing normally radioactive heavy metals from said water and hydrocarbons.
14. A method to remove heavy metals from contaminated water and hydrocarbons in a fractured well stratum, said method comprising: introducing into a well a gravel pack or filter sand bed solid particulates associated with a contaminant removal component in a sufficient quantity to remove at least a portion of the heavy metal contaminants in said contaminated water and hydrocarbons, wherein said contaminant removal component comprises (a) a substantially insoluble coating on said proppant particulates that comprises a contaminant removal chemical moiety with a functional affinity for impurities in said stratum and comprising at least one sulfonic acid moiety, carboxylic acid moiety, phenolic moiety, aminoacid moiety, glycolamine moiety, polyamine moiety, quaternary amine moiety, or polyhydroxylic moiety, and/or (b) second particulates comprising an ion exchange resin or a molecular sieve that is bound to an outer surface of said proppant particulate with a substantially insoluble coating.
15. A gravel pack or filter sand formulation useful for removing heavy metals from water and hydrocarbons to be produced from a fractured oil and gas production well strata, said gravel pack or filter sand formulation comprising: (a) a plurality of particulate solids associated with (b) a contaminant removal component in sufficient quantity to remove at least a portion of heavy metal contaminants in water and hydrocarbons produced from the fractured well stratum, wherein said contaminant removal component comprises (a) a substantially insoluble coating on said proppant particulates that comprises a contaminant removal chemical moiety with a functional affinity for impurities in said stratum and comprising at least one sulfonic acid moiety, carboxylic acid moiety, phenolic moiety, aminoacid moiety, glycolamine moiety, polyamine moiety, quaternary amine moiety, or polyhydroxylic moiety, and/or (b) second particulates comprising an ion exchange resin or a molecular sieve that is bound to an outer surface of said proppant particulate with a substantially insoluble coating.