IP Library Granted Patent US 8,978,750
Granted Patent B2
US 8,978,750 · App. 13/227,847 · Granted Mar 17, 2015

Signal operated isolation valve

Inventors: Joe Noske (Houston, TX); Roddie R. Smith (Aberdeen, GB); Paul L. Smith (Katy, TX); Thomas F. Bailey (Houston, TX); Christopher L. McDowell (New Caney, TX); Frederick T. Tilton (Spring, TX)
Assignee: Weatherford Technology Holdings, LLC
E21B47/12E21B34/08E21B34/14E21B43/103E21B2021/006E21B2034/005
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Quick Facts
Patent No.
US 8,978,750
App. No.
13/227,847
Granted
Mar 17, 2015
Kind
B2
Abstract

A method of drilling a wellbore includes drilling the wellbore through a formation by injecting drilling fluid through a drill string and rotating a drill bit. The drill string includes a shifting tool, a receiver in communication with the shifting tool, and the drill bit. The method further includes retrieving the drill string from the wellbore through a casing string until the shifting tool reaches an actuator. The casing string includes an isolation valve in an open position and the actuator. The method further includes sending a wireless instruction signal to the receiver. The shifting tool engages the actuator in response to the receiver receiving the instruction signal. The method further includes operating the actuator using the engaged shifting tool, thereby closing the isolation valve and isolating the formation from an upper portion of the wellbore.

Claims (62)

1. A method of drilling a wellbore, comprising:

drilling the wellbore through a formation by injecting drilling fluid through a drill string and rotating a drill bit, wherein the drill string comprises a shifting tool, an antenna in communication with the shifting tool and located adjacent to a bore of the drill string, a microprocessor in communication with the antenna and the shifting tool, and the drill bit;

retrieving the drill string from the wellbore through a casing string until the shifting tool reaches an actuator, wherein the casing string comprises an isolation valve in an open position and the actuator;

pumping a wireless instruction tag (WIT) down the bore of the drill string to the antenna, thereby sending a wireless instruction signal to the antenna, wherein the microprocessor causes the shifting tool to engage the actuator in response to the antenna receiving the instruction signal; and

operating the actuator using the engaged shifting tool, thereby closing the isolation valve and isolating the formation from an upper portion of the wellbore.

2. The method of claim 1 , wherein the actuator is operated by longitudinally moving the drill string.

3. The method of claim 1 , wherein the actuator is operated by rotating the drill string.

4. The method of claim 1 , further comprising detecting a position of the actuator or isolation valve after operating the actuator.

5. The method of claim 4 , wherein:

the actuator comprises a wireless identification tag (WIT) embedded therein, and

the position is detected using the WIT.

6. The method of claim 4 , wherein:

the isolation valve comprises an wireless identification tag (WIT) dispenser,

the tag dispenser is operable to release a WIT encoded with the position of the valve in response to closure of the valve, and

the position is detected by reading the dispensed tag.

7. The method of claim 4 , wherein:

the isolation valve comprises a flapper, and

the position of the flapper is detected.

8. The method of claim 7 , further comprising:

communicating the detected position to the shifting tool; and

sending the detected position to surface wirelessly.

9. The method of claim 1 , wherein the instruction signal is sent from a drilling rig.

10. The method of claim 1 , wherein the instruction signal is sent from the casing string.

11. A method of drilling a wellbore, comprising:

drilling the wellbore through a formation by injecting drilling fluid through a drill string and rotating a drill bit;

retrieving the drill string from the wellbore through a casing string until the drill bit is above a closure member, wherein the casing string comprises the closure member in an open position and an actuator having an antenna;

pumping a closer wireless identification tag (WIT) through the drill string and up an annulus between the drill string and the casing string, wherein:

the closer WIT passes in range of the antenna, and

the actuator closes the closure member in response to communication with the closer WIT, thereby isolating the formation from an upper portion of the wellbore;

removing the drill string from the wellbore;

deploying a workstring or the drill string into the wellbore;

pumping an opener WIT through the drill string or workstring and up the annulus, wherein:

the opener WIT passes in range of the antenna, and

the actuator opens the closure member in response to communication with the opener WIT.

12. The method of claim 11 , wherein:

the drill string comprises a charger, and

the method further comprises charging a battery or capacitor of the actuator.

13. The method of claim 12 , wherein the battery or capacitor is charged wirelessly.

14. The method of claim 12 , wherein:

the charger comprises an electromagnet, and

the battery or capacitor is charged by longitudinally moving the charger relative to the isolation valve.

15. The method of claim 11 , wherein:

the isolation valve comprises a thermoelectric generator, and

the method further comprises charging a battery or capacitor of the actuator by circulating drilling fluid through the wellbore.

16. The method of claim 11 , further comprising detecting a position of the actuator or closure member after the closure member is closed.

17. The method of claim 16 , wherein the position of the closure member is detected.

18. The method of claim 16 , wherein:

a wireless identification tag (WIT) dispenser is connected to the closure member,

the tag dispenser is operable to release a WIT encoded with the position of the valve in response to closing the closure member, and

the position is detected by reading the dispensed tag.

19. The method of claim 16 , further comprising sending the detected position to surface wirelessly.

20. The method of claim 11 , wherein:

the casing string comprises a hydraulic pump in fluid communication with a bore of the casing, an accumulator, and a piston operably coupled to the closure member,

the pump charges the accumulator in response to pressure fluctuations in the casing bore, and

the actuator selectively provides fluid communication between the accumulator and the piston.

21. A method of drilling a wellbore, comprising:

drilling the wellbore through a formation by injecting drilling fluid through a drill string and rotating a drill bit, the drill string comprising opener and closer wireless identification tags (WITs) embedded in a lower portion of the drill string, wherein the opener WIT is located above the closer WIT; and

retrieving the drill string from the wellbore through a casing string until the drill bit is above a closure member, wherein:

the casing string comprises the closure member in an open position and an actuator having a microprocessor, a position sensor, and an antenna for communication with the WITs,

the WITs are spaced apart by a sufficient distance so that the tags are not simultaneously in range of the antenna,

the microprocessor reads the opener WIT first and ignores the opener WIT based on the current open position of the closure member, and

the microprocessor then reads the closer WIT and closes the closure member, thereby isolating the formation from an upper portion of the wellbore.

Assignments (9)
PATENT SECURITY INTEREST ASSIGNMENT AGREEMENT Recorded Apr 26, 2023
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 063470/0629 →
SECURITY INTEREST Recorded Oct 1, 2021
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057683/0706 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 057683/0423 →
SECURITY INTEREST Recorded Aug 28, 2020
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054288/0302 →
RELEASE OF SECURITY INTEREST Recorded Aug 28, 2020
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 053838/0323 →
SECURITY INTEREST Recorded Dec 26, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS ADMINISTRATIVE AGENT
Reel/Frame 051419/0140 →
SECURITY INTEREST Recorded Dec 18, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY INC.; PRECISION ENERGY SERVICES INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK NATIONAL ASSOCIATION AS AGENT
Reel/Frame 051891/0089 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2014
From: WEATHERFORD/LAMB, INC.
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 034526/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2011
From: NOSKE, JOE; SMITH, RODDIE R.; SMITH, PAUL L.; BAILEY, THOMAS F.; MCDOWELL, CHRISTOPHER L.; TILTON, FREDERICK T.
To: WEATHERFORD/LAMB, INC.
Reel/Frame 026895/0363 →
Continuity (2)
Provisional Application 61384493 · Sep 20, 2010
Related Publication 20120067594A1 · Mar 22, 2012