IP Library Granted Patent US 8,390,122
Granted Patent B2
US 8,390,122 · App. 13/235,780 · Granted Mar 5, 2013

Sputtering targets including excess cadmium for forming a cadmium stannate layer

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Quick Facts
Patent No.
US 8,390,122
App. No.
13/235,780
Granted
Mar 5, 2013
Kind
B2
Abstract

Methods are generally provided for forming a conductive oxide layer on a substrate. In one particular embodiment, the method can include sputtering a transparent conductive oxide layer (e.g., including cadmium stannate) on a substrate from a target in a sputtering atmosphere comprising cadmium. The transparent conductive oxide layer can be sputtered at a sputtering temperature greater of about 100° C. to about 600° C. Methods are also generally provided for manufacturing a cadmium telluride based thin film photovoltaic device.

Claims (23)

1. A ceramic sputtering target for forming a conductive oxide layer on a substrate, the ceramic sputtering target comprising:

cadmium, tin, and oxygen, wherein cadmium is present in the ceramic target in a stoichiometric amount that is greater than a standard stoichiometric amount of cadmium stannate, wherein the ceramic target comprises:

Cd 2 SnO 4 +x CdO+ y CdS

 where x is 0 to about 10, y is 0 to about 10, and (x+y) is greater than 0 to about 10.

2. The ceramic sputtering target as in claim 1 , wherein x is 0 to about 8, y is 0 to about 8, and (x+y) is about 2 to about 8.

3. The ceramic sputtering target as in claim 1 , comprising:

Cd 2 SnO 4 +x CdO

where x is greater than 0 to about 10.

4. The ceramic sputtering target as in claim 3 , wherein x is about 2 to about 8.

5. The ceramic sputtering target as in claim 3 , wherein y is 0.

6. The ceramic sputtering target as in claim 1 , comprising:

Cd 2 SnO 4 +y CdS

where y is greater than 0 to about 10.

7. The ceramic sputtering target as in claim 6 , wherein y is about 2 to about 8.

8. The ceramic sputtering target as in claim 6 , wherein x is 0.

9. The ceramic sputtering target as in claim 1 , consisting essentially of cadmium, tin, and oxygen.

10. The ceramic sputtering target as in claim 1 , consisting of cadmium, tin, and oxygen.

11. A metal sputtering target for forming a conductive oxide layer on a substrate, the metal target comprising:

cadmium and tin according to the formula CdxSn, where x is 4 to about 10.

12. The metal sputtering target as in claim 11 , wherein x is about 6 to about 10.

13. The metal sputtering target as in claim 11 , wherein x is about 8.

14. The metal sputtering target as in claim 11 , consisting essentially of cadmium and tin.

15. The metal sputtering target as in claim 11 , consisting of cadmium and tin.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: PRIMESTAR SOLAR, INC.
To: FIRST SOLAR MALAYSIA SDN. BHD.
Reel/Frame 031581/0891 →