Semi-automated heat exchanger tube cleaning assembly and method
View Patent ↗A heat exchanger tube cleaning assembly and method is provided. The assembly can allow for semi-automated tube cleaning of a heat exchanger or other piping or equipment used in an industrial facility such as, for example, a petrochemical plant or oil refinery.
1. An assembly for cleaning one or more tubes on a tube sheet of a heat exchanger, the assembly comprising:
a track;
a first trolley and a second trolley each directly disposed on the track and capable of independent movement therealong;
a cleaning device disposed on either the first trolley or the second trolley, the cleaning device being alignable with a selected tube on the heat exchanger tube sheet to be cleaned; and
a distancer disposed between the first trolley and the second trolley and capable of moving either trolley along the track to adjust the distance therebetween.
2. The assembly of claim 1 , wherein the distancer comprises a pneumatic cylinder having a movable piston disposed therewithin.
3. The assembly of claim 1 , wherein the cleaning device comprises a cleaning lance.
4. The assembly of claim 1 , further comprising a spacing rod disposed between the first trolley and the second trolley and defining the maximum extent to which the distancer may adjust the distance therebetween along the track.
5. The assembly of claim 4 , further comprising an adjustment knob, disposed on the spacing rod between the first trolley and the second trolley, and capable of adjusting the maximum extent to which the distancer may adjust the distance therebetween along the track.
6. The assembly of claim 4 , wherein the spacing rod has a first end attached to the first trolley and a second end attached to the second trolley.
7. The assembly of claim 4 , wherein the distancer has a first end attached to the first trolley and a second end attached to the second trolley, and the spacing rod has a first end attached to the first trolley and a second end attached to the second trolley.
8. The assembly of claim 1 , further comprising a first brake disposed on the first trolley and engagable with the track such that the brake directly contacts the track to prevent movement of the first trolley along the length of the track.
9. The assembly of claim 8 , further comprising a second brake disposed on the second trolley and engagable with the track such that the brake directly contacts the track to prevent movement of the first trolley along the length of the track.
10. The assembly of claim 1 , further comprising a frame having the track disposed thereon, the frame being mountable on the tube sheet.
11. The assembly of claim 1 , further comprising a mechanical stop disposed on the first trolley and capable of halting movement of the second trolley along the track and towards the first trolley.
12. The assembly of claim 1 , further comprising a mechanical stop disposed on the second trolley and capable of halting movement of the first trolley along the track and towards the second trolley.
13. The assembly of claim 1 , wherein the distancer has a first end attached to the first trolley and a second end attached to the second trolley.
14. The assembly of claim 1 , wherein the first trolley and the second trolley are directly mounted on the track and maintain direct contact with the track while the first trolley and the second trolley move along the track.
15. An assembly for cleaning one or more tubes on a tube sheet of a heat exchanger, the assembly comprising:
a first track;
a first trolley and a second trolley each disposed on the first track and capable of independent movement therealong;
a second track disposed on either the first trolley or the second trolley;
a cleaning device disposed on the second track and capable of movement therealong, the cleaning device being alignable with a selected tube on the heat exchanger tube sheet to be cleaned; and
a distancer disposed between the first trolley and the second trolley and capable of moving either trolley along the first track to adjust the distance therebetween.
16. The assembly of claim 15 , wherein the cleaning device comprises a lance tram mounted on the second track with a cleaning lance disposed thereon.
17. The assembly of claim 15 , wherein the first track is alignable along a horizontal axis with respect to the tube face and the second track is alignable with a vertical axis with resect to the tube face.
18. The assembly of claim 15 , wherein the first track is alignable along a vertical axis with respect to the tube face and the second track is alignable with a horizontal axis with resect to the tube face.
19. The assembly of claim 15 , wherein the second track is disposed on either the first trolley or the second trolley in a substantially perpendicular orientation to the first track.