IP Library Granted Patent US 8,910,443
Granted Patent B2
US 8,910,443 · App. 13/241,684 · Granted Dec 16, 2014

Foam backer for insulation

Inventors: Richard C. Wilson (Traverse City, MI); Patrick M. Culpepper (Massillon, OH)
Assignee: Progressive Foam Technologies, Inc.
E04F13/0864E04F13/07E04F13/08E04F13/007E04F13/141E04F13/148E04F13/0866E04F13/0869E04F13/0878
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Quick Facts
Patent No.
US 8,910,443
App. No.
13/241,684
Granted
Dec 16, 2014
Kind
B2
Abstract

Disclosed herein are embodiments of foam backing panels for use with lap siding and configured for mounting on a building. Also disclosed are lap siding assemblies and products of lap sidings. One such embodiment of the foam backing panel comprises a rear face configured to contact the building, a front face configured for attachment to the lap siding, alignment means for aligning the lap siding relative to the building, means for providing a shadow line, opposing vertical side edges, a top face extending between a top edge of the front face and rear face and a bottom face extending between a bottom edge of the front face and rear face. The foam backing panel has alternating high density portions and low density portions. Fasteners used to attach the foam back panel to an exterior wall pass through the high density portions.

Claims (18)

1. A foam insulation board, comprising:

a front face, a rear face, a top face, and a bottom face; and

a plurality of registration ribs positioned longitudinally across the front face and spaced equidistantly, a course being defined between adjacent registration ribs;

wherein each course includes a high density portion and a low density portion, the high density portion and the low density portion each running from the front face to the rear face, the high density portion being located above the low density portion.

2. The foam insulation board of claim 1 , wherein a ratio of a height of the high density portion to a height of the low density portion is from about 2:1 to about 1:3.

3. The foam insulation board of claim 1 , wherein the high density portion has a density of from about 200 to about 640 g/cm 3 .

4. The foam insulation board of claim 1 , wherein the low density portion has a density of from about 16 to about 350 g/cm 3 .

5. The foam insulation board of claim 1 , wherein the foam board is made of expanded polystyrene.

6. The foam insulation board of claim 1 , wherein opposing vertical sides of the foam board comprise an interlock system configured to align with an interlock system of an adjacent foam insulation board.

7. The foam insulation board of claim 1 , wherein the rear face of the foam board further comprises drainage grooves.

8. The foam insulation board of claim 1 , further comprising a first joining element in the top face and a second joining element in the bottom face.

9. The foam insulation board of claim 8 , wherein the first joining element has a density that is equal to or greater than the density of the high density portion of the course.

10. The foam insulation board of claim 1 , further comprising at least one siding panel for affixing to the front face of the foam insulation board.

11. A foam insulation board, comprising:

a front face, a rear face, a top face, and a bottom face; and

a plurality of registration ribs positioned longitudinally across the front face and spaced equidistantly;

alternating high density portions and low density portions between the top face and the bottom face, each portion running longitudinally across a width of the foam insulation board and also running from the front face to the rear face;

wherein the top face includes a first joining element and the bottom face includes a second joining element complementary to the first joining element.

Assignments (3)
SECURITY INTEREST Recorded Dec 9, 2020
From: PROGRESSIVE FOAM TECHNOLOGIES, INC.
To: THE HUNTINGTON NATIONAL BANK / CANTON COMMERCIAL LENDING
Reel/Frame 054592/0461 →
SECURITY INTEREST Recorded Mar 18, 2016
From: PROGRESSIVE FOAM TECHNOLOGIES, INC.
To: THE HUNTINGTON NATIONAL BANK
Reel/Frame 038023/0844 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2011
From: WILSON, RICHARD C.; CULPEPPER, PATRICK M.
To: PROGRESSIVE FOAM TECHNOLOGIES, INC.
Reel/Frame 027345/0518 →
Continuity (4)
Continuation In Part 12817313 · Jun 17, 2010
Division 11025623 · Dec 29, 2004
Provisional Application 60600845 · Aug 12, 2004
Related Publication 20120073223A1 · Mar 29, 2012