IP Library Granted Patent US 8,506,046
Granted Patent B2
US 8,506,046 · App. 13/242,577 · Granted Aug 13, 2013

Inkjet nozzle flushing mechanism

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Quick Facts
Patent No.
US 8,506,046
App. No.
13/242,577
Granted
Aug 13, 2013
Kind
B2
Abstract

A method is disclosed. The method includes receiving print job data, rasterizing the print job data to generate image data for each page of the print job data to be printed, calculating a coverage per unit area for two or more color planes of each page of the image data and calculating a flushing mask to flush nozzles of the inkjet print head.

Claims (30)

1. A method comprising:

receiving print job data;

rasterizing the print job data to generate image data for each page of the print job data to be printed;

calculating a coverage per unit area for two or more color planes of each page of the image data;

calculating a flushing mask to flush nozzles of the inkjet print head; and

wherein calculating a coverage per unit area comprises:

generating a coverage function; and

converting the coverage function to provide an estimate of a probability function.

2. The method of claim 1 wherein the flushing mask is calculated to achieve one or more criteria.

3. The method of claim 2 wherein the one or more criteria comprise at least one of minimizing an amount of flushing ink, achieving a pleasing human visual system (HVS) mask for each of the two or more color planes and adjusting flushing density based on digital counts for the two or more color planes.

4. The method of claim 1 wherein converting the coverage function comprises:

normalizing the coverage function by dividing the coverage function by 100; and

inverting the normalized coverage function.

5. The method of claim 1 further comprising re-scaling to account for the difference between the coverage function above and the effect of nozzle clogging not related to ink volume ejected.

6. A printer comprising:

a control unit to receive print job data, rasterize the print job data to generate image data for each page of the print job data to be printed, calculate a coverage per unit area for two or more color planes of each page of the image data and calculate a flushing mask; and

an inkjet print head having a plurality of ink nozzles flushed according to the flushing mask;

wherein calculating a coverage per unit area comprises the control unit generating a coverage function and converting the coverage function to provide an estimate of a probability function.

7. The printer of claim 6 wherein converting the coverage function comprises the control unit normalizing the coverage function by dividing the coverage function by 100 and inverting the normalized coverage function.

8. An article of manufacture comprising a machine-readable medium including data that, when accessed by a machine, causes the machine to perform operations comprising:

receiving print job data;

rasterizing the print job data to generate image data for each page of the print job data to be printed;

calculating a coverage per unit area for two or more color planes of each page of the image data;

calculating a flushing mask to flush nozzles of the inkjet print head; and

wherein calculating a coverage per unit area comprises:

generating a coverage function; and

converting the coverage function to provide an estimate of a probability function.

9. The article of manufacture of claim 8 wherein converting the coverage function comprises:

normalizing the coverage function by dividing the coverage function by 100; and

inverting the normalized coverage function.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2015
From: RICOH PRODUCTION PRINT SOLUTIONS LLC
To: RICOH COMPANY, LTD.
Reel/Frame 036336/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2011
From: CHANDU, KARTHEEK; ERNST, LARRY
To: RICOH PRODUCTION PRINT SOLUTIONS LLC
Reel/Frame 026959/0643 →