IP Library Granted Patent US 10,288,962
Granted Patent B2
US 10,288,962 · App. 13/244,093 · Granted May 14, 2019

Display device and method of manufacturing the same

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Quick Facts
Patent No.
US 10,288,962
App. No.
13/244,093
Granted
May 14, 2019
Kind
B2
Abstract

A display device includes a first substrate and a pixel electrode on the first substrate. A thickness of the pixel electrode is about 40 nanometers (nm) or less.

Claims (87)

1. A display device, comprising:

a first substrate;

a pixel part on the first substrate;

a driver which is disposed at an edge portion of the first substrate and outside the pixel part, the driver applying a signal to the pixel part to drive the pixel part;

an insulating layer disposed in the pixel part and in the driver; and

a first single conductive material layer disposed directly on the insulating layer, in the pixel part and the driver; and

a second single conductive material layer disposed directly on the first single conductive material layer to dispose the first single conductive material layer between the insulating layer and the second single conductive material layer,

wherein the pixel part comprises:

a switching element on the first substrate;

the insulating layer including a first contact hole disposed on an electrode of the switching element; and

a pixel electrode as a portion of the first single conductive material layer, directly connected to the electrode of the switching element at the first contact hole,

wherein the driver comprises:

a data conductive layer on the first substrate;

the insulating layer including a second contact hole disposed on the data conductive layer;

a contact member as a portion of the first single conductive material layer, the contact member directly connected to the data conductive layer at the second contact hole; and

a first auxiliary member as a portion of the second single conductive material layer, and

wherein in the pixel part, the portion of the first single conductive material layer as the pixel electrode does not overlap the second single conductive material layer disposed directly on the first single conductive material layer.

2. The display device of claim 1 , wherein:

a thickness of the pixel electrode is about 30 nanometers.

3. The display device of claim 2 , wherein:

the pixel electrode includes indium-tin-oxide.

4. The display device of claim 3 , wherein:

the pixel electrode includes a plurality of fine branched parts.

5. The display device of claim 4 , wherein:

the pixel electrode includes a first subpixel electrode and a second subpixel electrode which are separated from each other, and

the first subpixel electrode and second subpixel electrode each include a plurality of fine branched parts.

6. The display device of claim 5 , further comprising:

a data line and a gate line on the first substrate,

wherein

the first subpixel electrode is connected through a first switching element, to the data line and the gate line,

the second subpixel electrode is connected through a second switching element, to the data line and the gate line, and

the second subpixel electrode is connected through a third switching element to a capacitor.

7. The display device of claim 1 , further comprising:

a second substrate which faces the first substrate, and

a common electrode which receives a common voltage and is on the second substrate.

8. The display device of claim 1 , wherein:

a total thickness of the contact member and the first auxiliary member is larger than a thickness of the pixel electrode by 10 nanometers or more.

9. The display device of claim 1 , wherein:

the first auxiliary member has a higher etching rate than the contact member.

10. The display device of claim 1 , wherein:

the first auxiliary member is only on the second contact hole.

11. The display device of claim 1 , further comprising:

a gate line which is connected to the switching element, and transmits a gate signal to the switching element, and

a data line which is connected to the switching element and transmits a data signal to the pixel electrode.

12. The display device of claim 11 , further comprising:

a gate pad which is connected to an end of the gate line,

wherein the second contact hole is disposed on the gate pad.

13. The display device of claim 11 , further comprising:

a data pad which is connected to an end of the data line,

wherein the second contact hole is disposed on the data pad.

14. A display device, comprising:

a substrate;

a pixel part on the substrate and including a pixel electrode;

a driver which is disposed at an edge portion of the substrate and outside the pixel part, the driver applying a signal to the pixel part to drive the pixel part; and

disposed in both the pixel part and the driver:

an insulating layer and a data conductive layer, disposed on the substrate;

a single metal layer disposed directly on the insulating layer; and

a single conductive material layer disposed directly on the single metal layer to dispose the single metal layer directly between the insulating layer and the single conductive material layer,

wherein

within the pixel part,

the insulating layer includes a first contact hole filled with a first portion of the single metal layer,

the pixel electrode as a portion of the single conductive material layer extends to define a portion thereof as a first contact member connected to the first portion of the single metal layer at the first contact hole, the first contact member disposing the first portion of the single metal layer directly between the insulating layer and the first contact member, and

a portion of the first contact member is in contact with the first portion of the single metal layer at the first contact hole, an entirety of the portion of the first contact member which is in contact with the first portion of the single metal layer at the first contact hole being disposed external to the first contact hole to contact both the first portion of the single metal layer and the insulating layer, and

within the driver,

the insulating layer includes a second contact hole filled with a second portion of the single metal layer,

a second contact member is a portion of the single conductive material layer, the second contact member disposing the second portion of the single metal layer directly between the insulating layer and the second contact member, and

a portion of the second contact member is in contact with the second portion of the single metal layer at the second contact hole, an entirety of the portion of the second contact member which is in contact with the second portion of the single metal layer at the second contact hole being disposed external to the second contact hole to contact both the second portion of the single metal layer and the insulating layer.

15. The display device of claim 14 , wherein:

the first contact member includes a same material as the pixel electrode.

16. The display device of claim 15 , wherein the pixel part further includes a switching element which is connected to the pixel electrode,

further comprising:

a gate line which is connected to the switching element, and transmits a gate signal to the switching element, and

a data line as a portion of the data conductive layer, which is connected to the switching element, and transmits a data signal to the pixel electrode.

17. The display device of claim 16 , further comprising:

a gate pad which is connected to an end of the gate line,

wherein the contact hole is on the gate pad.

18. The display device of claim 16 , further comprising:

a data pad as a portion of the data conductive layer, which is connected to an end of the data line,

wherein the insulating layer includes a third contact hole filled with a third portion of the single metal layer, at the data pad.

19. The display device of claim 16 , wherein:

the switching element includes:

a gate electrode which is connected to the gate line,

a source electrode which is connected to the data line, and

a drain electrode as a portion of the data conductive layer, which is connected to the pixel electrode, and

the first contact hole overlaps the drain electrode.

20. The display device of claim 14 , wherein:

the metal layer comprises an electroless plated material which fills the first and second contact holes.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2012
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029151/0055 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2011
From: YOON, YEO GEON; SONG, JUN HO; AHN, BYEONG JAE; KANG, SUNG HO
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 026965/0221 →