Wire guide having two safety wires
View Patent ↗A wire guide includes a helically wound coil having a proximal end and a distal end. A mandrel is positioned within the helically wound coil and terminates before the distal end of the helically wound coil. First and second safety wires are positioned within the helically wound coil and have proximal ends attached to the mandrel and distal ends attached to the distal end of the helically wound coil. The first and second safety wires are positioned on opposite sides of a distal tip of the mandrel and have contact surfaces facing the distal tip of the mandrel that have a shape other than convex. The interaction between the mandrel tip and the safety wires during a percutaneous vascular procedure inhibit mandrel protrusion and the potential tissue damage associated therewith.
1. A method of making a wire guide, wherein the wire guide includes a mandrel positioned within a helically wound coil, and first and second safety wires positioned within the helically wound coil and having proximal ends attached to the mandrel and distal ends attached to a distal end of the helically wound coil, the method comprising the steps of:
attaching the proximal ends of the first and second safety wires to opposite sides of the mandrel such that substantially flat contact surfaces or substantially concave contact surfaces of the first and second safety wires face a distal tip of the mandrel;
inserting the mandrel and the first and second safety wires into the helically wound coil through a proximal end of the helically wound coil such that the mandrel terminates before the distal end of the helically wound coil; and
welding the distal ends of the first and second safety wires to the distal end of the helically wound coil.
2. The method of claim 1 , wherein the attaching step includes soldering the proximal ends of the first and second safety wires to the mandrel.
3. The method of claim 2 , further including shaping a distal segment of the helically wound coil into a preformed curve.
4. The method of claim 3 , wherein the inserting step includes inserting the mandrel and the first and second safety wires into the helically wound coil such that the mandrel terminates before the preformed curve.
5. The method of claim 4 , further including orienting the mandrel and the first and second safety wires within the helically wound coil such that the first and second safety wires and the preformed curve occupy a common plane, wherein the orienting step is performed prior to the welding step.
6. The method of claim 5 , further including welding a proximal end of the mandrel to the proximal end of the helically wound coil.