Method of modifying a steam turbine
View Patent ↗A method of modifying a steam turbine to change from a first maximum thermal power of the steam generator to a second maximum thermal power of the steam generator. The method can include replacing, in the high-pressure module, at least one set of fixed blades sized for the first maximum thermal power by at least one set of fixed blades sized for the second maximum thermal power. The at least one set of moving blades are sized to operate at the first and second maximum thermal powers. The rotor and the at least one set of moving blades of the high-pressure module remain unchanged on changing from the first maximum thermal power to the second maximum thermal power.
1. A method of modifying a steam turbine, to enable the turbine to be adapted to change from a first maximum thermal power of a steam generator that generate steams to a second maximum thermal power of the steam generator different than the first maximum thermal power, the turbine including a high-pressure module having at least one set of fixed blades and a rotor supporting at least one set of moving blades, the method comprising:
replacing, in the high-pressure module, at least one first set of fixed blades sized for the first maximum thermal power by at least one second set of fixed blades sized for the second maximum thermal power; and
sizing the at least one set of moving blades to operate at the first and second maximum thermal powers, the rotor and the at least one set of moving blades of the high-pressure module remaining unchanged on changing from the first maximum thermal power to the second maximum thermal power.
2. The method according to claim 1 , comprising:
sizing the at least one set of moving blades to withstand mechanical stresses associated with the first and second maximum thermal powers so that, for each stage of the high-pressure module, a combination of the set of moving blades and the second set of fixed blades will be thermo-aerodynamically adapted to the first and second maximum thermal powers.
3. The method according to claim 1 , wherein each second set of fixed blades sized for the second maximum thermal power replacing the first set of fixed blades sized for the first maximum thermal power comprises:
a set of fixed blades allowing passage of a flow of steam: a) higher than the first set of fixed blades if the first maximum thermal power is a lower maximum thermal power and the second maximum thermal power is a higher maximum thermal power; or b) lower than the first set of fixed blades if the first maximum thermal power is a higher maximum thermal power and the second maximum thermal power is a lower maximum thermal power.
4. The method according to claim 1 , wherein each second set of fixed blades adapted to the second maximum thermal power replacing the first set of fixed blades sized for the first maximum thermal power comprises:
blades oriented relative to each other so that a steam flow area between two adjacent blades is: a) greater than a steam flow area between two adjacent blades of the first set of fixed blades if the first maximum thermal power is a lower maximum thermal power and the second maximum thermal power is a higher maximum thermal power; or b) less than the steam flow area between two adjacent blades of the first set of fixed blades if the first maximum thermal power is a higher maximum thermal power and the second maximum thermal power is a lower maximum thermal power.
5. The method according to claim 1 , comprising:
coupling a medium-pressure module to the high-pressure module, the medium-pressure module comprising at least one set of fixed blades and at least one set of moving blades attached to the rotor of the high-pressure module; and
limiting a sum of a) a resultant thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the high-pressure module, and b) a resulting thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the medium-pressure module.
6. The method according to claim 5 , wherein limiting the sum of the resulting thrusts on the rotor comprises:
injecting steam onto a thrust surface of the rotor substantially orthogonal to an axis of the rotor.
7. The method according to claim 6 , wherein the thrust surface is delimited by a change of diameter of the rotor.
8. The method according to claim 1 , wherein the steam turbine is an impulse turbine.
9. The method according to claim 2 , wherein each second set of fixed blades sized for the second maximum thermal power replacing the first set of fixed blades sized for the first maximum thermal power comprises:
a set of fixed blades allowing a passage of a flow of steam: a) higher than the first set of fixed blades if the first maximum thermal power is a lower maximum thermal power and the second maximum thermal power is a higher maximum thermal power; or b) lower than the first set of fixed blades if the first maximum thermal power is a higher maximum thermal power and the second maximum thermal power is a lower maximum thermal power.
10. The method according to claim 2 , wherein each second set of fixed blades adapted to the second maximum thermal power replacing the first set of fixed blades sized for the first maximum thermal power comprises:
blades oriented relative to each other so that a steam flow area between two adjacent blades is: a) greater than a steam flow area between two adjacent blades of the first set of fixed blades if the first maximum thermal power is a lower maximum thermal power and the second maximum thermal power is a higher maximum thermal power; or b) less than the steam flow area between two adjacent blades of the first set of fixed blades if the first maximum thermal power is a higher maximum thermal power and the second maximum thermal power is a lower maximum thermal power.
11. The method according to claim 3 , wherein each second set of fixed blades adapted to the second maximum thermal power replacing the first set of fixed blades sized for the first maximum thermal power comprises:
blades oriented relative to each other so that a steam flow area between two adjacent blades is: a) greater than a steam flow area between two adjacent blades of the first set of fixed blades if the first maximum thermal power is a lower maximum thermal power and the second maximum thermal power is a higher maximum thermal power; or b) less than the steam flow area between two adjacent blades of the first set of fixed blades if the first maximum thermal power is a higher maximum thermal power and the second maximum thermal power is a lower maximum thermal power.
12. The method according to claim 2 , comprising:
coupling a medium-pressure module to the high-pressure module, the medium-pressure module comprising at least one set of fixed blades and at least one set of moving blades attached to the rotor of the high-pressure module; and
limiting the sum of a) a resultant thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the high-pressure module, and b) a resulting thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the medium-pressure module.
13. The method according to claim 3 , comprising:
coupling a medium-pressure module to the high-pressure module, the medium-pressure module comprising at least one set of fixed blades and at least one set of moving blades attached to the rotor of the high-pressure module; and
limiting the sum of a) a resultant thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the high-pressure module, and b) a resulting thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the medium-pressure module.
14. The method according to claim 4 , comprising:
coupling a medium-pressure module to the high-pressure module, the medium-pressure module comprising at least one set of fixed blades and at least one set of moving blades attached to the rotor of the high-pressure module; and
limiting the sum of a) a resultant thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the high-pressure module, and b) a resulting thrust exerted on the rotor and generated by a pressure difference between an inlet and an outlet of each set of moving blades in the medium-pressure module.
15. Interchangeable turbine blades for installation in a steam turbine having a first set of fixed blades configured for a first maximum thermal power of a high-pressure module of a steam generator, the interchangeable turbine blades comprising:
a second set of fixed blades, sized to replace the first set of fixed blades, but configured for a second maximum thermal power of the steam generator which is different than the first maximum thermal power;
wherein the second set of fixed blades are sized for operating in the high-pressure module with a same set of moving blades on a rotor of the high-pressure module as the first set of blades which they are to replace.
16. The interchangeable blades of claim 15 , in combination with:
a steam turbine having a high-pressure module with a rotor supporting at least one set of mixing blades sized to operate at both of the specified first and second maximum thermal powers.