IP Library Granted Patent US 9,800,053
Granted Patent B2
US 9,800,053 · App. 13/252,987 · Granted Oct 24, 2017

Solar panels with integrated cell-level MPPT devices

Inventors: Christopher James Beitel (Los Altos, CA); Jiunn Benjamin Heng (San Jose, CA); Jianming Fu (Palo Alto, CA); Zheng Xu (Pleasanton, CA)
Assignee: Tesla, Inc.
H02J3/385H01L31/048H02S40/32Y02E10/58
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Quick Facts
Patent No.
US 9,800,053
App. No.
13/252,987
Granted
Oct 24, 2017
Kind
B2
Abstract

One embodiment of the present invention provides a solar cell panel that includes a front-side cover, a back-side cover, a number of solar cells situated between the front-side cover and the back-side cover, and a number of maximum power point tracking (MPPT) devices situated between the front-side cover and the back-side cover.

Claims (44)

1. A solar cell panel, comprising:

a first cover on a first side of the solar panel;

a second cover on a second side of the solar panel;

a number of solar cells positioned between the first cover and the second cover, wherein a respective solar cell comprises a first electrode positioned on a first surface and a second electrode positioned on a second surface, and wherein the first and second surfaces are opposite to each other; and

a maximum power point tracking integrated circuit chip positioned between a first solar cell and a nearest adjacent solar cell, wherein the maximum power point tracking integrated circuit chip is placed adjacent to an edge of the first solar cell and an edge of the nearest adjacent solar cell,

wherein the maximum power point tracking integrated circuit chip includes a first input, a second input, and an output,

wherein the first input, second input, and the output of the maximum power point tracking integrated circuit chip are physically separated from one another,

wherein the first and second inputs are on opposite sides of the maximum power point tracking integrated circuit chip;

wherein the first input is in direct contact with and substantially aligned in the same plan as the first electrode of the first solar cell,

wherein the second input is in direct contact with and substantially aligned in the same plane as the second electrode of the first solar cell,

wherein the output is in direct contact with the first electrode of the nearest adjacent solar cell, and

wherein the maximum power point tracking integrated circuit chip provides a serial connection between the first solar cell and the nearest adjacent solar cell.

2. The solar panel of claim 1 , wherein the maximum power point tracking integrated circuit chip is configured to control output power of a subset of solar cells.

3. The solar panel of claim 1 , wherein the maximum power point tracking integrated circuit chip is configured to control output power of a single solar cell.

4. The solar panel of claim 1 , wherein the maximum power point tracking integrated circuit chip is placed next to a corner of the first solar cell.

5. The solar panel of claim 1 , wherein the maximum power point tracking integrated circuit chip is electrically coupled to the first solar cell and the nearest adjacent solar cell using one of the following methods:

solder bumps;

flip-chip bonding; and

contact wrap-through.

6. The solar panel of claim 1 , wherein a respective solar cell's busbar configuration is one of:

a double-busbar configuration;

a single center busbar configuration; and

a single edge busbar configuration.

7. A solar cell coupling system, comprising:

a first solar cell and a second solar cell, wherein each solar cell comprises a first electrode positioned on a first surface and a second electrode positioned on a second surface, and wherein the first and second surfaces are opposite to each other; and

a maximum power point tracking integrated circuit chip positioned between the first solar cell and the second solar cell, wherein the maximum power point tracking integrated circuit chip is placed adjacent to an edge of the first solar cell and an edge of the nearest adjacent solar cell,

wherein the maximum power point tracking integrated circuit chip includes a first input, a second input, and an output,

wherein the first input, second input, and the output of the maximum power point tracking integrated circuit chip are physically separated from one another,

wherein the first and second inputs are on opposite sides of the maximum power point tracking integrated circuit chip,

wherein the first input is in direct contact with and substantially aligned in the same plane as the first electrode of the first solar cell,

wherein the second input is in direct contact with and substantially aligned in the same plane as the second electrode of the first solar cell

wherein the output is in direct contact with a first electrode of the second solar cell, and

wherein the maximum power point tracking integrated circuit chip provides a serial connection between the first solar cell and the second solar cell.

8. The solar cell coupling system of claim 7 , wherein the maximum power point tracking integrated circuit chip is configured to control output power of multiple solar cells.

9. The solar cell coupling system of claim 7 , wherein the maximum power point tracking integrated circuit chip is dedicated to control output power of the first solar cell.

10. The solar cell coupling system of claim 7 , wherein the maximum power point tracking integrated circuit chip is placed next to a corner of the first solar cell.

11. The solar cell coupling system of claim 7 , wherein the maximum power point tracking integrated circuit chip is electrically coupled to the first solar cell and the second solar cell using one of the following methods:

solder bumps;

flip-chip bonding; and

contact wrap-through.

12. The solar cell coupling system of claim 7 , wherein a busbar configuration of the first and the second solar cells is one of:

a double-busbar configuration;

a single center busbar configuration; and

a single edge busbar configuration.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
MERGER AND CHANGE OF NAME Recorded Mar 3, 2016
From: SILEVO, INC.; SUNFLOWER ACQUISITION LLC
To: SILEVO, LLC
Reel/Frame 037888/0308 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2015
From: SILEVO LLC
To: SOLARCITY CORPORATION
Reel/Frame 035559/0179 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2011
From: BEITEL, CHRISTOPHER JAMES; HENG, JIUNN BENJAMIN; FU, JIANMING; XU, ZHENG
To: SILEVO, INC.
Reel/Frame 027136/0019 →
Continuity (2)
Provisional Application 61391460 · Oct 8, 2010
Related Publication 20120085384A1 · Apr 12, 2012