IP Library Granted Patent US 8,491,858
Granted Patent B2
US 8,491,858 · App. 13/253,272 · Granted Jul 23, 2013

Gas stream multi-pollutants control systems and methods

Inventors: William Randall Seeker (San Clemente, CA); Brent Constantz (Portola Valley, CA); Vinod Khosla (Menlo Park, CA)
Assignee: Calera Corporation
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Quick Facts
Patent No.
US 8,491,858
App. No.
13/253,272
Granted
Jul 23, 2013
Kind
B2
Abstract

In some embodiments, the invention provides systems and methods for removing carbon dioxide and/or additional components of waste gas streams, comprising contacting the waste gas stream with an aqueous solution, removing carbon dioxide and/or additional components from the waste gas stream, and containing the carbon dioxide and/or additional components, in one form or another, in a composition. In some embodiments, the composition is a precipitation material comprising carbonates, bicarbonates, or carbonates and bicarbonates. In some embodiments, the composition further comprises carbonate and/or bicarbonate co-products resulting from co-processing SOx, NOx, particulate matter, and/or certain metals. Additional waste streams such as liquid, solid, or multiphasic waste streams may be processed as well.

Claims (19)

1. A non-hazardous composition comprising carbonates, bicarbonates, or a combination thereof, and mercury, a mercury derivative, or a combination thereof, wherein the carbonates, bicarbonates, or the combination thereof have a relative carbon isotope composition (δ 13 C) value less than −5.00‰ wherein the mercury is in a non-leachable form in the composition, and wherein the composition, when subjected to a leaching process comprising

preparing 2×1 L of an extraction fluid comprising an aqueous solution of acetic acid, wherein each 1 L of the extraction fluid comprises 5.7 mL acetic acid in deionized water;

grinding the solid such that particles of ground solid are less than 1 cm in the narrowest dimension if the particles are not already less than 1 cm in the narrowest dimension;

placing 100 g of the ground solid into an extraction vessel with 2 L of the extraction fluid to produce an extraction composition;

rotating the extraction vessel in an end-over-end fashion for 18±2 hours at room temperature;

filtering the extraction composition through borosilicate glass fiber with a pore size of 0.6 μm to 0.8 μm to produce a leachate; and

adjusting pH of the leachate with 1 N nitric acid to a pH of pH 2 or less than pH 2;

produces a leachate comprising less than 2.0 mg/L of mercury.

2. The composition of claim 1 , wherein the relative carbon isotope composition value is less than −10.00‰.

3. The composition of claim 1 , wherein the relative carbon isotope composition value is less than −20.00‰.

4. The composition of claim 1 , wherein the composition comprises at least 90% carbonates.

5. The composition of claim 1 , wherein the leachate comprises less than 1.0 mg/L of mercury.

6. The composition of claim 5 , wherein the leachate comprises less than 0.5 mg/L of mercury.

7. The composition of claim 1 , wherein the composition further comprises a sulfur-containing compound.

8. The composition of claim 7 , wherein the sulfur-containing compound is a sulfate or a sulfite.

9. The composition of claim 1 , wherein the carbonate or the bicarbonate is a calcium carbonate or calcium bicarbonate, respectively.

10. The composition of claim 9 , wherein the calcium carbonate comprises a metastable form selected from the group consisting of vaterite, amorphous calcium carbonate, and combination thereof.

11. The composition of claim 1 , wherein the composition further comprises metals selected from the group consisting of Ag, As, Ba, Be, Cd, Co, Cr, Cu, Mn, Mo, Ni, Pb, Sb, Se, Tl, V, Zn, and combination thereof.

12. The composition of claim 1 , wherein the composition has a particle size of between 0.1-100 μm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: CALERA CORPORATION
To: ARELAC, INC.
Reel/Frame 050398/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2011
From: SEEKER, WILLIAM RANDALL; CONSTANTZ, BRENT; KHOSLA, VINOD
To: CALERA CORPORATION
Reel/Frame 027020/0936 →
Continuity (6)
Continuation 12716235 · Mar 2, 2010
Provisional Application 61156809 · Mar 2, 2009
Provisional Application 61161369 · Mar 18, 2009
Provisional Application 61305473 · Feb 17, 2010
Provisional Application 61309812 · Mar 2, 2010
Related Publication 20120049114A1 · Mar 1, 2012