IP Library Granted Patent US 8,696,234
Granted Patent B2
US 8,696,234 · App. 13/254,367 · Granted Apr 15, 2014

Methods for installing a bounded paving system

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Quick Facts
Patent No.
US 8,696,234
App. No.
13/254,367
Granted
Apr 15, 2014
Kind
B2
Abstract

A method for installing a paver system includes positioning a first grid substrate adjacent to a second grid substrate, the first and second grid substrates form a paver support surface. At least the first grid substrate includes an integrated boundary ridge extending along the first paver support surface. The first grid substrate is interlocked with the second grid substrate with a first paver piece bridging the first and second grid substrates to form a paver linkage. Movement of at least the first paver piece is arrested beyond the integrated boundary ridge by directly or indirectly engaging at least the first paver piece against the integrated boundary ridge. In another example, movement of the first paver piece is arrested by anchoring at least the first paver piece on the first and second paver support surfaces through distribution of forces incident on at least the first paver piece through the paver linkage.

Claims (47)

1. A method for installing a paver system comprising:

positioning a first grid substrate adjacent to a second grid substrate, the first grid substrate includes a first paver support surface, the second grid substrate includes a second paver support surface, and at least the first grid substrate includes an integrated boundary ridge extending along the first paver support surface, and the first paver support surface is recessed relative to the integrated boundary ridge;

interlocking the first grid substrate with the second grid substrate with a first paver piece bridging the first and second grid substrates to form a paver linkage, interlocking including laterally movably coupling the first paver piece with the first and second paver support surfaces to form an articulated paver linkage;

forming a paver surface with a plurality of paver pieces including the first paver piece coupled along the first and second grid substrates; and

arresting movement of at least the first paver piece beyond the integrated boundary ridge including one or more of:

directly or indirectly engaging at least the first paver piece against the integrated boundary ridge, or

anchoring at least the first paver piece relative to the paver surface through distribution of forces incident on at least the first paver piece through the paver linkage.

2. The method for installing the paver system of claim 1 , wherein interlocking the first grid substrate with the second grid substrate includes inserting at least one of paver projections or grid projections within grid recesses or paver recesses.

3. The method for installing the paver system of claim 1 , wherein arresting movement of the first and second paver pieces includes arresting movement of a plurality of paver pieces directly engaged and indirectly engaged with the boundary ridge by engagement with interposed paver pieces of the plurality of paver pieces.

4. The method for installing the paver system of claim 1 , wherein anchoring the first and second paver pieces on the first and second paver support surfaces includes fixing the first and second grid substrates in place over an underlying surface according to a combined weight of the first and second grid substrates, the first and second paver pieces and corresponding friction forces arising from the combined weight.

5. The method for installing the paver system of claim 1 further comprising staking the first grid substrate on an underlying surface.

6. The method for installing the paver system of claim 5 , wherein staking the first grid substrate includes piercing an integrated stake through the underlying surface, and the integrated stake extends from a lower surface of the first grid substrate opposed to the first paver support surface.

7. The method for installing the paver system of claim 1 , wherein coupling the second paver piece with the first grid substrate including interposing the second paver piece between the boundary ridge and the first paver piece includes positioning the second paver piece adjacent to the boundary ridge, and an upper paver surface of the second paver piece is substantially flush with a boundary ridge upper edge.

8. The method for installing the paver system of claim 1 further comprising coupling a second paver piece with the first grid substrate including interposing the second paver piece between the integrated boundary ridge and the first paver piece.

9. The method for installing the paver system of claim 8 , wherein arresting movement of at least the first paver piece includes arresting movement of the second paver piece including one or more of:

engaging the second paver piece against the integrated boundary ridge, or

anchoring the first and second paver pieces on the first and second paver support surfaces through distribution of forces incident on at least one of the first or second paver pieces through the paver linkage.

10. A paving system comprising:

a plurality of grid substrates, the plurality of grid substrates forming a paver support surface;

at least one boundary ridge grid substrate positioned along at least one edge of the plurality of grid substrates, the paver support surface extends onto the boundary ridge grid substrate, the boundary ridge grid substrate includes an integrated boundary ridge, and the paver support surface is recessed relative to the integrated boundary ridge;

a plurality of paver pieces coupled over the paver support surface to form a paving surface, one or more of the plurality of paver pieces bridge across and interlock the plurality of grid substrates and the boundary ridge grid substrate in an articulated paver linkage, the articulated paver linkage includes laterally movable joints where the one or paver pieces of the plurality of paver pieces bridge across and interlock the plurality of grid substrates and the boundary ridge grid substrate; and

wherein paver pieces are anchored within the paving surface according to:

fixing of the grid substrates, the boundary ridge grid substrate and the paver pieces through distribution of forces incident on the plurality of paver pieces through the paver linkage, the combined weight of the substrates and the plurality of paver pieces and corresponding friction forces opposing incident forces, and

engagement of one or more of the plurality of paver pieces directly or indirectly with the integrated boundary ridge, and engagement of the plurality of paver pieces with the integrated boundary ridge cooperates with fixing of the grid substrates, the boundary ridge grid substrate and the paver pieces to arrest lateral movement of the plurality of paver pieces off of the paver support surface.

11. The paving system of claim 10 , wherein the integrated boundary ridge includes a first paver face sized and shaped for engagement with the plurality of paver pieces and a second exterior face directed outside of the paver support surface.

12. The paving system of claim 10 , wherein the second exterior face consists of one of an angled shape, a flat angled shape, flat vertical shape, a concave shape, a convex shape, a ribbed face and a decorative contoured face.

13. The paving system of claim 10 , wherein the first paver face includes a ridge height extending between less than a height of a paver piece positioned along the integrated boundary ridge to more than the height of the paver piece.

14. The paving system of claim 10 , wherein the boundary ridge grid substrate includes at least one integrated stake extending beyond a lower surface of the boundary ridge grid substrate, and when the kit is assembled, the grid substrates and the boundary ridge grid substrate are fixed in place through staking of the boundary ridge grid substrate through an underlying surface beneath the grid substrates and the boundary ridge grid substrate.

15. The paving system of claim 14 , wherein the integrated stake extends away from the boundary ridge grid substrate at an angle.

16. The paving system of claim 10 , wherein the plurality of grid substrates and the boundary ridge grid substrate include at least one of grid recesses and grid projections sized shaped for coupling with corresponding paver projections and paver recesses of the plurality of paver pieces.

17. The paving system of claim 10 , wherein the plurality of paver pieces include polymers.

18. The paving system of claim 10 , wherein the plurality of paver pieces include recycled polymers.

19. The paving system of claim 10 , wherein the at least one boundary ridge grid substrate includes a plurality of boundary ridge grid substrates.

20. The paving system of claim 10 , wherein the at least one boundary ridge grid substrate includes a single boundary ridge grid substrate including a grid substrate orifice configured to extend around the grid substrates.

21. The paving system of claim 10 , wherein the integrated boundary ridge extends along an edge of the boundary grid substrate.

22. A paving system comprising:

a plurality of grid substrates, the plurality of grid substrates arranged into a paver support surface;

at least one boundary ridge grid substrate positioned along at least one edge of the plurality of grid substrates, the paver support surface extends onto the boundary ridge grid substrate, the boundary ridge grid substrate includes:

an integrated boundary ridge, the paver support surface is recessed relative to the integrated boundary ridge, and

an integrated stake extending from a lower surface of the boundary ridge grid substrate;

a plurality of paver pieces coupled over the paver support surface to form a paving surface, one or more of the plurality of paver pieces bridge across the plurality of grid substrates and the boundary ridge grid substrate to form an articulated paver linkage, and the articulated paver linkage includes laterally movable joints where the one or more paver pieces of the plurality of paver pieces bridge across the plurality of grid substrates and the boundary ridge grid substrate; and

wherein the paver pieces are fixed relative to the remainder of the plurality of paver pieces along the paving surface according to:

anchoring of the integrated stake in a surface underlying the boundary ridge grid substrate, and

engagement of one or more of the plurality of paver pieces directly or indirectly with the integrated boundary ridge, and engagement of the plurality of paver pieces with the integrated boundary ridge cooperates with anchoring of the integrated stake to arrest lateral movement of the plurality of paver pieces off of the paver support surface.

23. The bounded paving system of claim 22 , wherein the integrated stake extends away from the boundary ridge grid substrate at an angle.

24. The bounded paving system of claim 22 , wherein the plurality of grid substrates and the boundary ridge grid substrate include at least one of grid recesses and grid projections sized shaped for coupling with corresponding paver projections and paver recesses of the plurality of paver pieces to form a paver linkage.

25. The bounded paving system of claim 22 , wherein the at least one boundary ridge grid substrate includes a plurality of boundary ridge grid substrates.

Assignments (12)
SECURITY INTEREST Recorded Nov 7, 2024
From: WILDHAWK INVESTMENTS, LLC
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC
Reel/Frame 069186/0482 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (REEL/FRAME 31496/0126) Recorded Oct 4, 2024
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: THE AZEK GROUP LLC (AS SUCCESSOR-BY-MERGER TO AZEK BUILDING PRODUCTS, INC. AND TIMBERTECH LIMITED AND AS SUCCESSOR-IN-INTEREST TO VAST ENTERPRISES, LLC); SCRANTON PRODUCTS INC.
Reel/Frame 069113/0623 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 059820/0498 Recorded Sep 27, 2024
From: BANK OF AMERICA, N.A., AS AGENT
To: CPG INTERNATIONAL LLC
Reel/Frame 069067/0461 →
CHANGE OF NAME Recorded Aug 30, 2023
From: CPG INTERNATIONAL LLC
To: THE AZEK GROUP LLC
Reel/Frame 064783/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2023
From: CPG INTERNATIONAL, LLC
To: WILDHAWK INVESTMENTS, LLC
Reel/Frame 062948/0112 →
PATENT SECURITY AGREEMENT - TERM LOAN Recorded Apr 28, 2022
From: CPG INTERNATIONAL LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059820/0498 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY TRANSFERRED AT REEL/FRAME (042501/0314) Recorded Apr 28, 2022
From: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AGENT AND COLLATERAL AGENT
To: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISE, LLC
Reel/Frame 059820/0477 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (031495/0968) Recorded May 19, 2017
From: BARCLAYS BANK PLC, AS RESIGNING ADMINISTRATIVE AND COLLATERAL AGENT
To: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042501/0314 →
MERGER Recorded Feb 26, 2015
From: AZEK BUILDING PRODUCTS, INC.
To: CPG INTERNATIONAL LLC
Reel/Frame 035036/0934 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2014
From: VAST ENTERPRISES, LLC
To: AZEK BUILDING PRODUCTS, INC.
Reel/Frame 033419/0501 →
SECURITY AGREEMENT Recorded Oct 25, 2013
From: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 031496/0126 →
SECURITY AGREEMENT Recorded Oct 25, 2013
From: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISES, LLC
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 031495/0968 →