Granted Patent B2

US 8,962,713 · App. 13/256,331 · Granted Feb 24, 2015

Abstract

Claims (70)

1. A method comprising:

adding at least one copolymer, or one of its salts, acting as a water-reducing agent to a hydraulic binder based on calcium sulfate chosen from a plaster based on calcium sulfate hemihydrate (α or β or a mixture of the two) or a binder based on anhydrous calcium sulfate, said copolymer comprising at least one unit of formula (I):

and said copolymer comprising at least one unit of formula (II):

in which:

R1, R2 and R3 independently represent a hydrogen atom, a linear or branched C 1 to C 20 alkyl radical or a phenyl radical;

R′1, R′2 and R′3 independently represent a hydrogen atom, a linear or branched C 1 to C 20 alkyl radical, a phenyl radical or a —COOR9 radical with R9 independently representing a hydrogen atom, a linear or branched C 1 to C 4 alkyl radical, a monovalent, divalent or trivalent ion or a quaternary ammonium radical;

R4 represents a linear or branched C 2 to C 20 alkyl radical;

R5 represents a radical of formula:

R6 independently represents a hydrogen atom, a linear or branched C 1 to C 20 alkyl radical, a monovalent, divalent or trivalent ion or a quaternary ammonium radical;

or also R5 represents a radical of formula:

R7 represents a hydrogen atom, a linear or branched C 1 to C 18 alkyl radical or a radical of formula:

—[CH 2 ] t —PO 3 (R 6 ) 2

R8 represents a hydrogen atom or a linear or branched C 1 to C 20 alkyl radical;

W independently represents an oxygen or a nitrogen atom or an NH radical;

m is an integer from 0 to 2;

n is an integer equal to 0 or 1;

q is an integer equal to 0 or 1;

r is an integer from 20 to 250;

t is an integer from 0 to 18;

and said copolymer comprising at least one unit of formula (III) originating from a monomer chosen from:

unsaturated monomers of monocarboxylic or dicarboxylic acids, comprising acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride or citraconic acid, and their salts of monovalent or divalent metals, quaternary ammonium or organic amines;

esters and diesters of the abovementioned unsaturated monomers of monocarboxylic or dicarboxylic acid having an alcohol functional group having from 1 to 30 carbon atoms;

amides and diamides of the abovementioned unsaturated monomers of monocarboxylic or dicarboxylic acid having an amine functional group having from 1 to 30 carbon atoms;

esters and diesters of the abovementioned unsaturated monomers of monocarboxylic or dicarboxylic acid having an alkoxy (poly(alkylene glycol)s) functional group obtained by addition of from 1 to 500 mol of alkylene oxide having from 2 to 18 carbon atoms to the abovementioned alcohols and amines;

esters and diesters of the abovementioned unsaturated monomers of monocarboxylic or dicarboxylic acid having a glycol functional group possessing from 2 to 18 carbon atoms or possessing from 2 to 500 poly(alkylene glycol)s as molar addition number of the preceding glycols;

unsaturated sulfonic acids, comprising vinylsulfonate, (meth)allylsulfonate, 2-(meth)acryloxyethylsulfonate, 3-(meth)acryloxypropylsulfonate, 3-(meth)acryloxy-2-hydroxypropylsulfonate, 3-(meth)acryloxy-2-hydroxypropyl sulfophenyl ether, 3-(meth)acryloxy-2-hydroxypropyloxysulfobenzoate, 4-(meth)acryloxybutylsulfonate, (meth)acrylamidomethylsulfonic acid, (meth)acrylamidoethylsulfonic acid, 2-methylpropanesulfonic acid (meth)acrylamide and styrenesulfonic acid, or their salts of monovalent or divalent metals, quaternary ammonium or organic amines;

vinylaromatic compounds, comprising styrene, α-methylstyrene, vinyltoluene and p-methylstyrene;

unsaturated amides, comprising (methyl)acrylamide, (methyl)acrylalkylamide, N-methylol(meth)acrylamide and N,N-dimethyl(meth)acrylamide;

unsaturated esters, comprising vinyl acetate and vinyl propionate;

unsaturated amines, comprising aminoethyl(meth)acrylate, methylaminoethyl(meth)acrylate, dimethylaminoethyl(meth)acrylate, dimethylaminopropyl(meth)-acrylate, dibutylaminoethyl(meth)acrylate and vinylpyridine;

for which the molar mass of said copolymer is from 15 000 to 250 000 daltons,

said copolymer not comprising crosslinking units,

and said copolymer comprising:

from 20 to 80% of units (I);

from 5 to 35% of units (II);

from 20 to 60% of unit (III);

the percentages being expressed as number of unit entities with respect to the total number of units present in the copolymer.

2. The method as claimed in claim 1 , wherein said copolymer has an R5 radical representing a radical of formula:

3. The method as claimed in claim 1 , wherein said copolymer comprises approximately 40% of units of formula (III).

4. The method as claimed in claim 1 , wherein said copolymer has an R8 radical representing a hydrogen atom or a methyl radical.

5. The method as claimed in claim 1 , wherein W represents an oxygen atom.

6. A hydraulic binder, comprising at least one copolymer or one of its salts as claimed in claim 1 .

7. A method comprising manufacturing a unit for the field of construction using a hydraulic binder as claimed in claim 6 .

8. A unit for the field of construction, obtained from a hydraulic binder comprising at least one copolymer or one of its salts as claimed in claim 1 .

9. A method comprising:

adding at least one copolymer, or one of its salts, acting as a water-reducing agent to a hydraulic binder based on calcium sulfate chosen from a plaster based on calcium sulfate hemihydrate (α or β or a mixture of the two) or a binder based on anhydrous calcium sulfate, said copolymer comprising at least one unit of formula (I):

and said copolymer comprising at least one unit of formula (II):

in which:

R1, R2 and R3 independently represent a hydrogen atom, a linear or branched C 1 to C 20 alkyl radical or a phenyl radical;

R′1, R′2 and R′3 independently represent a hydrogen atom, a linear or branched C 1 to C 20 alkyl radical, a phenyl radical or a —COOR9 radical with R9 independently representing a hydrogen atom, a linear or branched C 1 to C 4 alkyl radical, a monovalent, divalent or trivalent ion or a quaternary ammonium radical;

R4 represents a linear or branched C 2 to C 20 alkyl radical;

R5 represents a radical of formula:

R6 independently represents a hydrogen atom, a linear or branched C 1 to C 20 alkyl radical, a monovalent, divalent or trivalent ion or a quaternary ammonium radical;

or also R5 represents a radical of formula:

R7 represents a hydrogen atom, a linear or branched C 1 to C 18 alkyl radical or a radical of formula:

—[CH 2 ] t —PO 3 (R 6 ) 2

R8 represents a hydrogen atom or a linear or branched C 1 to C 20 alkyl radical;

W independently represents an oxygen or a nitrogen atom or an NH radical;

m is an integer from 0 to 2;

n is an integer equal to 0 or 1;

q is an integer equal to 0 or 1;

r is an integer from 20 to 250

t is an integer from 0 to 18;

and said copolymer comprising at least one unit of formula (III) selected from unsaturated carboxylic acids including:

unsaturated monomers of monocarboxylic or dicarboxylic acid selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride or citraconic acid, and their salts of monovalent or divalent metals, quaternary ammonium or organic amines for which a molar mass of said copolymer is from 15000 to 250000 daltons, said copolymer not comprising crosslinking entities having at least two functional groups which have polymerized to result in crosslinking of polymer chains;

and said copolymer comprising:

from 20% to 80% of units (I);

from 5% to 35% of units (II);

from 20% to 60% of unit (III);

the percentages being expressed as number of unit entities with respect to the total number of units present in the copolymer.

Assignments (9)