IP Library Granted Patent US 9,181,624
Granted Patent B2
US 9,181,624 · App. 13/263,007 · Granted Nov 10, 2015

Method of electrolysis employing two-chamber ion exchange membrane electrolytic cell having gas diffusion electrode

Inventors: Mikihito Sugiyama (Akashi, JP); Yukinori Iguchi (Tamano, JP); Kiyohito Asaumi (Tamano, JP)
Assignees: CHLORINE ENGINEERS CORP., LTD.; KANEKA CORPORATION; TOAGOSEI CO., LTD.
C25B1/46C25B1/16C25B15/02
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Quick Facts
Patent No.
US 9,181,624
App. No.
13/263,007
Granted
Nov 10, 2015
Kind
B2
Abstract

Disclosed is an electrolysis method, whereby sodium chloride concentration of an aqueous caustic soda solution formed through electrolysis in a two-chamber ion-exchange membrane sodium chloride electrolytic cell, which is equipped with a gas diffusion electrode as a cathode and divided into an anode chamber containing an anode and a cathode gas chamber containing the cathode that are partitioned by an ion-exchange membrane, is lowered. In a two-chamber ion-exchange membrane electrolytic cell ( 1 ) using a gas diffusion electrode ( 7 ), electrolysis is performed while reducing the pressure difference between the liquid pressure in the anode chamber and the gas pressure in the cathode gas chamber, i.e., the pressure calculated by subtracting [oxygen-containing gas pressure in cathode chamber (measured by manometer ( 18 ))] or [gas pressure at oxygen-containing gas inlet ( 14 )] from [(liquid pressure in anode chamber applied to ion-exchange membrane when anode chamber is filled up with aqueous sodium chloride solution) being equal to (depth of aqueous sodium chloride solution)(density of aqueous sodium chloride solution)/2].

Claims (15)

1. A method of electrolyzing brine using a two-chamber ion exchange membrane electrolytic cell divided, by an ion exchange membrane, into an anode chamber equipped with an anode and a cathode gas chamber equipped with a gas diffusion electrode, the method comprising:

supplying an oxygen-containing gas to the cathode gas chamber through an oxygen-containing gas inlet, and a sealing pot or a valve downstream of an outlet of the cathode gas chamber for a caustic soda aqueous solution and the oxygen-containing gas; and

reducing a differential pressure from a non-pressurized state by pressurizing an inside of the cathode gas chamber by changing a liquid height of the sealing pot or an opening degree of the valve, the differential pressure being a difference between a liquid pressure in the anode chamber and a gas pressure in the cathode gas chamber, thereby decreasing a salt concentration in the caustic soda aqueous solution that is electrolytically produced,

wherein the differential pressure is reduced to 2.4 kPa or less by pressurizing the inside of the cathode gas chamber.

2. The method of electrolyzing brine as claimed in claim 1 , wherein the differential pressure is reduced to −21.6 kPa or more by pressurizing the inside of the cathode gas chamber.

3. A method of producing a chlorine gas, the method comprising:

producing the chlorine gas using the method of electrolyzing brine as claimed in claim 2 .

4. A method of producing caustic soda, the method comprising:

producing the caustic soda using the method of electrolyzing brine as claimed in claim 2 .

5. The method of electrolyzing brine as claimed in claim 1 , wherein a gas pressure of the oxygen-containing gas in the cathode gas chamber is increased to pressurize the inside of the cathode gas chamber.

6. A method of producing a chlorine gas, the method comprising:

producing the chlorine gas using the method of electrolyzing brine as claimed in claim 1 .

7. A method of producing caustic soda, the method comprising:

producing the caustic soda using the method of electrolyzing brine as claimed in claim 1 .

8. The method of electrolyzing brine as claimed in claim 1 , wherein the oxygen-containing gas is supplied to the cathode gas chamber through the oxygen-containing gas inlet without liquid.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2017
From: CHLORINE ENGINEERS CORP., LTD.
To: TOAGOSEI CO., LTD.
Reel/Frame 041012/0351 →
CHANGE OF ADDRESS Recorded Sep 12, 2013
From: KANEKA CORPORATION
To: KANEKA CORPORATION
Reel/Frame 031207/0283 →
CHANGE OF ADDRESS Recorded Aug 27, 2012
From: CHLORINE ENGINEERS CORP., LTD.
To: CHLORINE ENGINEERS CORP., LTD.
Reel/Frame 028850/0058 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2011
From: SUGIYAMA, MIKIHITO; IGUCHI, YUKINORI; ASAUMI, KIYOHITO
To: CHLORINE ENGINEERS CORP., LTD.; KANEKA CORPORATION; TOAGOSEI CO., LTD.
Reel/Frame 027116/0386 →
Priority Claims (1)
JP 2009-099846 · Apr 16, 2009 · national
Continuity (1)
Related Publication 20120048743A1 · Mar 1, 2012