IP Library Granted Patent US 8,427,034
Granted Patent B2
US 8,427,034 · App. 13/266,711 · Granted Apr 23, 2013

Flooring systems and methods of making and using same

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Quick Facts
Patent No.
US 8,427,034
App. No.
13/266,711
Granted
Apr 23, 2013
Kind
B2
Abstract

The various embodiments of the present invention are directed to floating floor systems and to methods of making and using the floor systems. The floating floor systems generally include a floating flooring unit ( 704 ) and a mechanical-energy-harvesting device ( 710 ). The mechanical-energy-harvesting device can be incorporated into the flooring unit component at a variety of locations. The floor systems can further include an energy storage device ( 712 ) and/or an electronic component that will be actuated or driven by the electricity generated.

Claims (36)

1. A floating flooring unit, comprising:

a decorative component; and

a mechanical-energy-harvesting-device, wherein the mechanical-energy-harvesting-device is disposed on or within a mechanical joint profile of the floating flooring unit, wherein the mechanical joint profile of the floating flooring unit is configured to couple the floating flooring unit to an adjacent floating flooring unit.

2. The floating flooring unit of claim 1 , further comprising an energy storage device.

3. The floating flooring unit of claim 1 , further comprising an electronic component configured to be actuated by any electricity generated by the mechanical-energy-harvesting-device.

4. The floating flooring unit of claim 3 , wherein the electronic component is an antenna, pressure sensor, humidity sensor, temperature sensor, transmitter, or electrical switch.

5. The floating flooring unit of claim 1 , further comprising a conductive circuit component disposed on or within the mechanical joint profile and circuitry for electrically interconnecting the floating flooring unit with the adjacent floating flooring unit.

6. The floating flooring unit of claim 1 , wherein the floating flooring unit is a groutless tile flooring unit, wherein the decorative component is a tile disposed within a groove of a substrate, wherein the substrate comprises the mechanical joint profile.

7. The floating flooring unit of claim 6 , wherein the groutless tile flooring unit further comprises an energy storage device.

8. The floating flooring unit of claim 6 , wherein the groutless tile flooring unit further comprises an electronic component configured to be actuated by any electricity generated by the mechanical-energy-harvesting-device.

9. The floating flooring unit of claim 6 , wherein the groutless tile flooring unit further comprises a conductive circuit component disposed on or within the mechanical joint profile of the substrate and circuitry for electrically interconnecting the groutless tile flooring unit with an adjacent groutless tile flooring unit.

10. The floating flooring unit of claim 1 , wherein the mechanical-energy-harvesting-device is a piezoelectric material-containing device, a magneto-inductive device, or an electrostatic structure-containing device.

11. The floating flooring unit of claim 10 , wherein the mechanical-energy-harvesting-device is a microelectromechanical device.

12. A floating floor system, comprising:

a floating flooring unit comprising a decorative component and a mechanical-energy-harvesting-device, wherein the mechanical-energy-harvesting-device is disposed on or within a mechanical joint profile of the floating flooring unit, wherein the mechanical joint profile of the floating flooring unit is configured to couple the floating flooring unit to an adjacent floating flooring unit within the floating floor system.

13. The floating flooring system of claim 12 , further comprising an energy storage device.

14. The floating flooring system of claim 12 , further comprising an electronic component configured to be actuated by any electricity generated by the mechanical-energy-harvesting-device.

15. The floating flooring system of claim 14 , wherein the electronic component is an antenna, pressure sensor, humidity sensor, temperature sensor, transmitter, camera, or electrical switch.

16. The floating flooring system of claim 12 , further comprising a conductive circuit component disposed on or within the mechanical joint profile and circuitry for electrically interconnecting the floating flooring unit with the adjacent floating flooring unit.

17. The floating flooring system of claim 12 , wherein the floating flooring unit is a groutless tile flooring unit, wherein the decorative component is a tile disposed within a groove of a substrate, wherein the substrate comprises the mechanical joint profile.

18. The floating flooring system of claim 17 , wherein the groutless tile flooring unit further comprises an energy storage device.

19. The floating flooring system of claim 17 , wherein the groutless tile flooring unit further comprises an electronic component configured to be actuated by any electricity generated by the mechanical-energy-harvesting-device.

20. The floating flooring system of claim 19 , wherein the electronic component is disposed on or within an underside of the substrate.

21. The floating flooring system of claim 17 , wherein the groutless tile flooring unit further comprises a conductive circuit component disposed on or within the mechanical joint profile of the substrate and circuitry for electrically interconnecting the groutless tile flooring unit with an adjacent groutless tile flooring unit.

22. The floating flooring system of claim 12 , wherein the mechanical-energy-harvesting-device is a piezoelectric material-containing device, a magneto-inductive device, or an electrostatic structure-containing device.

23. The floating flooring system of claim 22 , wherein the mechanical-energy-harvesting-device is a microelectromechanical device.

24. A method of generating electrical energy, the method comprising:

exerting a force on a floating floor system, wherein the floating floor system comprises a floating flooring unit comprising a decorative component and a mechanical-energy-harvesting-device, wherein the mechanical-energy-harvesting-device is disposed on or within a mechanical joint profile of the floating flooring unit, and wherein the mechanical joint profile of the floating flooring unit is configured to couple the floating flooring unit to an adjacent floating flooring unit within the floating floor system; and

transferring the force to the mechanical-energy-harvesting-device; and

producing electricity from the mechanical-energy-harvesting-device.

25. The method of claim 24 , further comprising delivering the electricity to an energy storage device.

26. The method of claim 24 , further comprising:

delivering the electricity to an electronic component configured to be actuated by the electricity produced by the mechanical-energy-harvesting device; and

actuating the electronic component.

27. The method of claim 24 , wherein exerting the force comprises stepping on the floating flooring unit or contacting an inanimate object to the floating flooring unit.

28. The method of claim 24 , wherein transferring the force comprises impacting the mechanical-energy-harvesting-device, straining the mechanical-energy-harvesting-device, or vibrating the mechanical-energy-harvesting-device.

Assignments (4)
MERGER AND CHANGE OF NAME Recorded Jan 24, 2024
From: DALTILE CORPORATION; DAL-TILE, LLC
To: DAL-TILE, LLC
Reel/Frame 066368/0077 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2019
From: MOHAWK CARPET CORPORATION
To: DALTILE CORPORATION
Reel/Frame 048051/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2011
From: KING, WESLEY A.; EARL, DAVID A.
To: MOHAWK CARPET CORPORATION
Reel/Frame 027198/0035 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2011
From: LI, HONGGUO; NAGAI, KAZUKIYO; KAWASAKI, YOSHIAKI
To: RICOH COMPANY, LTD.
Reel/Frame 026869/0528 →