Anti-clogging steam generator tube bundle
A tube and shell steam generator having an anti-clogging heat exchange tube bundle wherein the tube support plates within the tube bundle are designed with varying degrees of porosity thereby regulating local secondary side fluid conditions (velocity, quality, superheat, void fraction, etc.) in a manner to reduce the potential for clogging of the tube support plate lobes that are more prone to clogging.
1. A tube and shell steam generator comprising:
an elongated shell having an axis extending along the elongated dimension;
a tube sheet within the shell supported substantially transverse to the axis;
a plurality of heat exchange tubes extending axially from the tube sheet within the shell, with the plurality of heat exchange tubes forming a tube bundle in which a primary fluid passes within the heat exchange tubes and a secondary fluid passes around the outside of the heat exchange tubes; and
a plurality of tandemly spaced tube support plates respectively positioned substantially transverse to the axis and extending substantially over a width of the tube bundle, with substantially each of the plurality of heat exchange tubes passing through a separate, corresponding tube support hole axially extending through at least some of the tube support plates, wherein the tube support plates are designed to pass the secondary fluid through the tube support holes in the tube support plates with a flow of the fluid regulated so the flow is larger through some of the tube support holes of the tube support plates than other of the tube support holes of the tube support plates.
2. The steam generator of Claim 1 wherein the flow of the secondary fluid through the tube support plates is regulated by varying the geometry of the tube support holes in the tube support plates.
3. The steam generator of claim 2 wherein some of the tube support holes in the tube support plates through which the plurality of heat exchange tubes respectively extend are larger than other of the tube support holes through which the plurality of heat exchange tubes respectively extend.
4. The steam generator of claim 3 wherein at least one of the uppermost tube support plates has the tube support holes around a periphery of the tube support plate through which the plurality of heat exchange tubes respectively extend that are smaller than the tube support holes through which the plurality of heat exchange tubes respectively extend, towards a center of the uppermost tube support plate.
5. The steam generator of claim 4 wherein at least one of the uppermost tube support plates comprises a plurality of uppermost tube support plates.
6. The steam generator of claim 3 wherein the tube support holes through which the plurality of heat exchange tubes respectively extend have a lobe on a periphery of the tube support holes and the larger tube support holes have a larger radius that extends from the centerline of the tube support holes to the lobe.
7. The steam generator of claim 3 wherein the plurality of heat exchange tubes respectively have a cold leg and a hot leg and at least some of the tube support holes in at least some of the tube support plates through which the hot legs pass are smaller than at least some of the tube support holes through which the cold legs pass.
8. The steam generator of claim 7 wherein the steam generator has a plurality of upper tube support plates and a plurality of lower tube support plates and wherein at least some of the tube support holes in at least some of the lower tube support plates through which the hot legs of the plurality of heat exchange tubes respectively pass are smaller than at least some of the corresponding tube support holes in at least some of the upper tube support plates.
9. The steam generator of claim 8 wherein the at least some of the tube support holes in at least some of the lower support plates through which the hot legs pass are smaller than at least some of the tube support holes through which at least some of the cold legs pass.
10. The steam generator of claim 9 wherein the at least some of the tube support holes in at least some of the lower support plates through which the hot legs pass are smaller than substantially all of the tube support holes through which the cold legs pass.
11. The steam generator of claim 1 wherein the plurality of heat exchange tubes are U-shaped tubes having a cold leg and a hot leg with the flow of fluid regulated by a porosity of the tube support plates so that the tube support plate porosity of most of the tube support holes through which the plurality of heat exchange tube cold legs respectively pass is larger than the tube support plate porosity of most of the tube support holes through which the plurality of heat exchange tubes hot legs respectively pass.
12. The steam generator of Claim 1 wherein the steam generator has a plurality of upper tube support plates and a plurality of lower tube support plates and a tube support plate porosity through a periphery of the upper tube support plates is less than the tube support plate porosity through a central portion of the same upper tube support plates.
13. The steam generator of claim 12 wherein the plurality of heat exchange tubes are U-shaped tubes respectively having a cold leg and a hot leg wherein the flow of the secondary fluid through the periphery of the upper tube support plates is regulated to be less than the flow of the secondary fluid through the central portion of the upper support plates.
14. The steam generator of claim 1 wherein the flow of the secondary fluid is at least partially regulated by a series of openings in a central tube lane in at least some of the tube support plates.