Film-wrapped bundle opener
View Patent ↗Methods and tools for opening polyfilm-wrapped packages. A tool includes a rubbing surface and a motor configured to move the rubbing surface. The tool includes a power source connected to supply power to the rubbing surface. The rubbing surface is applied to the polyfilm wrapping while being moved to create an opening in the polyfilm wrapping caused at least in part by friction heat. The opening is created without damaging contents of the package.
1. A method for automated opening polyfilm wrapping on a package, comprising:
providing a plurality of packages moving on a conveyer that are each wrapped at least in part in a polyfilm wrapping, wherein the contents of each package are one of magazines, mailpieces, paper, cardboard, bottles, glass, or cans;
providing an automated machine tool having a rubbing surface, the machine tool comprising a hardware controller preprogrammed with parameters to allow controlled automatic opening of the package, wherein the rubbing surface is a friction belt configured to be rotated by a motor, wherein the friction belt is mounted on a drive roller driven by the motor and an idler roller, the friction belt being supported by a frame;
lowering the frame by an actuator coupled to the frame, thereby lowering an end of the friction belt, and a section of the end of the friction belt comes in contact with a surface of the polyfilm wrapping of each package on the conveyer;
applying the rubbing surface to the polyfilm wrapping of each package on the conveyer;
controlling movement, using the hardware controller, of the rubbing surface and application of the rubbing surface to the polyfilm wrapping of each package, the hardware controller being configured to control the motor and the actuator; and
creating an opening in the polyfilm wrapping of each package caused substantially by friction heat via the rubbing surface rotating and moving relative to the polyfilm wrapping of each package, without damaging the contents of each package, the parameters preprogrammed in the hardware controller including a dwell time required to generate the friction heat to produce the opening of each package.
2. The method of claim 1 , wherein the rubbing surface is applied to the polyfilm wrapping according to the parameters preprogrammed into the hardware controller, the parameters further including one or more of a position of the rubbing surface, a force of the rubbing surface, a direction of the movement of the rubbing surface, a speed of the movement of the rubbing surface, or a frequency of the movement of the rubbing surface.
3. The method of claim 1 , wherein the moving of the rubbing surface is one or more of a linear, rotational, orbital, or vibratory movement.
4. The method of claim 1 , wherein the machine tool automatically applies the friction belt to the polyfilm wrapping for the dwell time sufficient to create the opening.
5. The method of claim 4 , wherein the dwell time is determined based on a relative speed between the friction belt and the polyfilm wrapping, a thickness and material composition of the polyfilm wrapping, a composition and profile of the friction belt, and a force at which the friction belt is applied to the polyfilm wrapping.