A pipe joint for joining pipes composed of materials that are difficult to adhere. The major elements are an extrudable adhesive; a first pipe having a socket with an inside diameter, where the socket has a mouth, a self-centering bottom with a gasket, a cylindrical wall with a plurality of ports, and an inner annular channel. A second pipe has an insertion section with a squared-off end and a rolled groove. The second pipe having an outside diameter that is less than the inside diameter of the socket, where the difference defines a coaxial cavity with a width. The rolled groove serves as a distribution channel while the adhesive is a liquid, and upon curing the solid adhesive functions as a retaining ring. A flanged annular ring, potentially aided by a compression apparatus, caps the cavity, centers the insertion section, and maintains compression. The adhesive includes alkyl-borane-adhesives.
1. A pipe joint, said joint comprising:
an extrudable adhesive that solidifies on curing or cooling;
a first pipe having a socket with an inside diameter, where said socket has a substantially cylindrical wall with a plurality of ports, a mouth with a rim, a self-centering bottom with a seated gasket, and an inner annular channel in fluid communication with one or more of the ports;
a second pipe having an insertion section with a squared end and a rolled groove, where said insertion section of the second pipe is held in compression against the gasket in the socket of the first pipe, said second pipe having an outside diameter that is less than the inside diameter of the socket, where the difference in diameters defines a coaxial cavity having a second width that is a bond line of the adhesive adhering the insertion section to the socket, and where the rolled groove of the second pipe is substantially opposing the inner annular channel of the socket, such that taken together the rolled groove and inner annular channel are in fluid communication with the coaxial cavity and function as a distribution channel for the adhesive while it is a liquid and that when it is a solid the distribution channel functions as a retaining ring preventing movement of the second pipe relative to the socket; and
a flanged annular ring where said annular ring has an inside diameter that enables it to slide over the second pipe, an annular ring portion with a thickness that is comparable to the second width of the coaxial cavity and compressed into the cavity, and a flange portion with, a flanged width that is sufficient to cap the rim of the socket, wherein the annular ring portion comprises:
an outside circular protrusion that frictionally engages the inside diameter of the socket of the first pipe; and
an inside circular protrusion that frictionally engages the outside diameter of the second pipe;
where the outside and the inside protrusions help hold the second pipe compressed against the seated gasket.
2. The pipe joint according to claim 1 , wherein prior to delivering the extrudable adhesive, elements of an unadhered pipe joint are pre-assembled, held in compression by an apparatus.
3. The pipe joint according to claim 2 , wherein the compressive apparatus is a temporary clamp that engages the flanged annular ring and the first and second pipe, compressing the insertion end of the second pipe against the bottom of the socket and the flanged annular ring in the coaxial cavity, prior to and at least as long as the adhesive is extruded into the joint, where said temporary clamp is comprised of an adjustable split-clamp and a screw clamp, where said temporary clamp can be removed when the adhesive has solidified.
4. The pipe joint according to claim 2 , wherein the compressive apparatus is a disposable clamp comprised of at least one rubber collar cinched around the second pipe, a second collar comprised of a strap cinched around the first pipe, and a plurality of offset cable straps looped around the first and second collar, that are tensioned to attain the desired level of compression.
5. The pipe joint according to claim 4 , wherein the disposable clamp can be quickly attached, adjusted and removed by cutting or releasing the cable straps.
6. The pipe joint according to claim 2 , wherein said extrudable adhesive is delivered using a delivery system capable of pumping and mixing one or more parts.
7. The pipe joint according to claim 6 , wherein said delivery system comprises cartridge or bulk metering and mixing application systems, including bulk refillable types that are freestanding or portable systems (including backpack systems), mixing apparatus including dynamic mechanical mixers and static mixers; where the delivery system has apparatus for quickly connecting, extruding the extruded adhesive to a unadhered pre-assembled joint, and disconnecting after delivering a desired quantity of adhesive at a desired rate and pressure.
8. The pipe joint according to claim 1 , wherein said annular ring portion further comprises:
an extension of the annular portion, which can be rotated so as to function as a shut-off valve for a port.
9. The pipe joint according to claim 1 , wherein the joint is fully formed when the extrudable adhesive has changed to a solid material that substantially fills the coaxial cavity and the distribution channel, such that the pipes are adhered and, where the solid adhesive mechanically functions as a retaining ring, such that that even under conditions where there would be adhesive shear failure, the pipes may still remain joined, and the joint continues to sealedly function.
10. A pipe joint, said joint comprising:
an extrudable adhesive that solidifies on curing or cooling;
a first pipe having, a socket with an inside diameter, where said socket has a substantially cylindrical wall with a plurality of ports, a mouth with a rim, a self-centering bottom with a seated gasket, and an inner annular channel in fluid communication with one or more ports;
a second pipe having an insertion section with a squared end and a rolled groove, where said insertion section of the second pipe is inserted into the socket of the first pipe, said second pipe having an outside diameter that is less than the inside diameter of the socket, where the difference in diameters defines a coaxial cavity having a width that is a bond line of the adhesive adhering the insertion section to the socket, and where the rolled groove of the second pipe is substantially opposing the inner annular channel, of the socket, such that taken together the rolled groove and inner, annular channel are in fluid communication with the coaxial cavity and function as a distribution channel for the adhesive while it is a liquid and that when it is a solid the distribution channel functions as a retaining ring preventing movement of the second pipe relative to the socket, and
a flanged annular ring, where said annular ring has an inside diameter that enables it to slide over the second pipe, an annular ring portion with a thickness that is comparable to the width of the coaxial cavity and compressed into the cavity, and a flange portion with a flanged width that is sufficient to cap the rim of the socket, wherein said annular ring portion further comprises:
an outside circular protrusion that frictionally engages the inside diameter of the socket of the first pipe; and
an inside circular protrusion that frictionally engages the outside diameter of the second pipe;
where the outside and the inside protrusions help hold the second pipe compressed against the seated gasket;
where said pipe joint is comprised of an olefinic pipe material having a low surface energy and excellent resistance to solvents.
11. The pipe joint according to claim 10 , wherein the extrudable adhesive is, selected from the group consisting of hot melt adhesives, cyanoacrylate adhesives, epoxy adhesives, urethane adhesives, alkyl borane adhesives, free radical and high solids adhesives.
12. The pipe joint according to claim 11 , wherein the extrudable adhesive is an alkyl borane two part adhesive.
13. The pipe joint according to claim 12 , wherein said alkyl borane adhesive is comprised of an organo borane in conjunction with acrylic oligomers, diluents, and monomers suitable for joining olefinic pipe.
14. The pipe joint according to claim 10 , wherein prior to delivering the extrudable adhesive, elements of an unadhered pipe joint are pre-assembled, and held in compression by a compressive apparatus.
15. The pipe joint according to claim 14 , wherein the compressive apparatus comprises cable straps.
16. A coupling joint, said joint comprising:
an extrudable adhesive that solidifies on being extruded;
a first socket having an inside diameter, where said first socket has a substantially cylindrical wall with a plurality of ports, a mouth with a rim, a self-centering bottom with a seated gasket, and an inner annular channel in fluid communication with one or more ports;
a second socket having an inside diameter, where said second socket has a substantially cylindrical second wall with a second plurality of ports, a second mouth with a rim, a self-centering second bottom with a seated gasket, and an second inner annular channel in fluid communication with one or more ports;
wherein said first and second sockets axe coupled end-to-end at an angle from 45 to 180 degrees;
a first pipe having a first insertion section with a first end and a first rolled groove, where said first insertion section of the first pipe is inserted into the open end of the first socket, said first pipe having an outside diameter that is less than the inside diameter of the first socket, where the difference in diameters defines a first coaxial cavity having a width that is a bond line of the adhesive adhering the first insertion section to the first socket, and where the rolled groove of the second pipe is substantially opposing the inner annular channel of the socket, such that taken together the rolled groove and inner annular channel are in fluid communication with the coaxial cavity and function as a distribution channel for the adhesive while it is a liquid and that when it is a solid the distribution channel functions as a retaining ring preventing movement of the second pipe relative to the socket;
a second pipe having a second insertion section with a second end and a second rolled groove, where said second insertion section of the second pipe is inserted into the open end of the second socket, said second pipe having an outside diameter that is less than the inside diameter of the second socket, where the difference in diameters defines a second coaxial cavity having a width that is a bond line of the adhesive adhering the second insertion section to the second socket, and where the rolled groove of the second pipe is substantially opposing the inner annular channel of the second socket, such that taken together the rolled groove and inner annular channel are in fluid communication with the second coaxial cavity and function as a second distribution channel for the adhesive while it is a liquid and that when it is a solid the second distribution channel functions as a retaining ring preventing movement of the second pipe relative to the second socket;
a first flanged annular ring, where said first annular ring has a first inside diameter that enables it to slide over the first pipe and a first thickness that is comparable to the first width, and where the first annular ring has an annular ring portion and a first flange, the first flange has a first flange width that is sufficient to cap the first mouth of the first socket, wherein said first annular ring portion comprises an extension that can be rotated so as to function as a shut-off valve for one of the first socket ports;
a second flanged annular ring, where said second annular ring has a second inside diameter that enables it to slide over the second pipe and a second thickness that is comparable to the second width, and where the second annular ring has an annular ring portion and a second flange, the second flange has a second flange width that is sufficient to cap the second mouth of the second socket, wherein said second annular ring portion comprises an extension that can be rotated so as to function as a shut-off valve for one of the second socket ports;
a compression apparatus that secures the coupling joint compressing the first insertion section against the first socket bottom and compressing the second insertion section insertion section against the second socket second bottom for at least as long the extrudable adhesive is being extruded into the coupling joint and until the adhesive has solidified; and
wherein, said coupling joint is fully formed after the adhesive solidifies, therein forming a first and second retaining ring in the coupling joint.
17. The coupling joint according to claim 16 , wherein prior to delivering the extrudable adhesive, elements of an unadhered pipe joint are pre-assembled, held in compression by the compression apparatus, the compression apparatus is a temporary clamp.
18. The pipe joint according to claim 17 , wherein the compression apparatus is comprised of cable straps.
19. A pipe joint, said joint comprising:
an extrudable adhesive that solidifies on curing or cooling;
a first pipe having a socket with an inside diameter, where said socket has a substantially cylindrical wall with a plurality of ports, a mouth with a rim, a self-centering bottom with a seated gasket, and an inner annular channel in fluid communication with one or more of the ports;
a second pipe having an insertion section with a squared end and a rolled groove, where said insertion section of the second pipe is held in compression against the gasket in the socket of the first pipe, said second pipe having an outside diameter that is less than the inside diameter of the socket, where the difference in diameters defines a coaxial cavity having a second width that is a bond line of the adhesive adhering the insertion section to the socket, and where the rolled groove of the second pipe is substantially opposing the inner annular channel of the socket, such that taken together the roiled groove and inner annular channel are in fluid communication with the coaxial cavity and function as a distribution channel for the adhesive while it is a liquid and that when it is a solid the distribution channel functions as a retaining ring preventing movement of the second pipe relative to the socket; and
a flanged annular ring where said annular ring has an inside diameter that enables it to slide over the second pipe, an annular ring portion with a thickness that is comparable to the second width of the coaxial cavity and compressed into the cavity, and a flange portion with, a flanged width that is sufficient to cap the rim of the socket, wherein said annular ring portion comprises an extension that can be rotated so as to function as a shut-off valve for one of the ports.