IP Library Granted Patent US 9,631,285
Granted Patent B2
US 9,631,285 · App. 13/286,908 · Granted Apr 25, 2017

Electrochemical process for the production of synthesis gas using atmospheric air and water

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Quick Facts
Patent No.
US 9,631,285
App. No.
13/286,908
Granted
Apr 25, 2017
Kind
B2
Abstract

A process is provided for synthesizing synthesis gas from carbon dioxide obtained from atmospheric air or other available carbon dioxide source and water using a sodium-conducting electrochemical cell. Synthesis gas is also produced by the coelectrolysis of carbon dioxide and steam in a solid oxide fuel cell or solid oxide electrolytic cell. The synthesis gas produced may then be further processed and eventually converted into a liquid fuel suitable for transportation or other applications.

Claims (25)

1. An electrochemical process for producing synthesis gas comprising:

decomposing water within an anode chamber comprising an electrochemically active anode according to the following reaction: ½H 2 O→¼O 2 +H + +e − ;

removing oxygen from the anode chamber;

transporting H + ions from the anode chamber to an intermediate chamber via a cation exchange membrane;

reacting Na 2 CO 3 and H + ions within the intermediate chamber according to the following reaction: H + +½Na 2 CO 3 →½CO 2 +½H 2 O+Na + ;

removing CO 2 from the intermediate chamber;

transporting Na + ions from the intermediate chamber to a cathode chamber;

decomposing water within the cathode chamber comprising an electrochemically active cathode according to the following reaction: Na + +H 2 O+e − →NaOH+½H 2 ;

removing H 2 from the cathode chamber;

removing NaOH from the cathode chamber; and

reacting CO 2 and H 2 to form synthesis gas comprising CO and H 2 .

2. The electrochemical process according to claim 1 , wherein the NaOH removed from the cathode is reacted with a source of CO 2 to form Na 2 CO 3 .

3. The electrochemical process according to claim 2 , wherein the source of CO 2 is selected from atmospheric air, combustion gases, or aerobic decomposition gases.

4. An electrochemical process for producing synthesis gas comprising:

decomposing water within an anode chamber according to the following reaction: ½H 2 →¼O 2 +H + +e − ;

removing oxygen from the anode chamber;

reacting Na 2 CO 3 and H + ions within anode chamber according to the following reaction: H + +½Na 2 CO 3 →½CO 2 +½H 2 O+Na + at a location a distance away from the anode but within the anode chamber, wherein the H+ ions react with Na 2 CO the after passing through a cation exchange membrane;

removing CO 2 from the anode chamber at a location near where it is produced;

transporting Na + ions from the anode chamber to a cathode chamber;

decomposing water within the cathode chamber according to the following reaction: Na + +H 2 O+e − →NaOH+½H 2 ;

removing H 2 from the cathode chamber;

removing NaOH from the cathode chamber; and

reacting CO 2 and H 2 to form synthesis gas comprising CO and H 2 .

5. The electrochemical process according to claim 4 , wherein the NaOH removed from the cathode is reacted with a source of CO 2 to form Na 2 CO 3 .

6. The electrochemical process according to claim 5 , wherein the source of CO 2 is selected from atmospheric air, hydrocarbon combustion gases, or aerobic decomposition gases.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2017
From: CERAMATEC, INC.
To: FIELD UPGRADING LIMITED
Reel/Frame 043788/0907 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2012
From: HARTVIGSEN, JOSEPH J; JOSHI, ASHOK V; ELANGOVAN, S; BALAGOPAL, SHEKAR; GORDON, JOHN HOWARD; HOLLIST, MICHELE
To: CERAMATEC, INC.
Reel/Frame 027955/0719 →