Centrifugal pump with coaxial inlet and outlet and liquid level detector
View Patent ↗A liquid handling system having a tank with a centrifugal pump for pumping the liquid out of the tank is disclosed. The centrifugal pump is located beneath tank and has a coaxial inlet-outlet. Capacitive sensors are used to detect the level of liquid in the tank, and control circuits are connected to the capacitive sensors and control the operation of the pump.
1. A liquid handling system comprising:
a. a tank for collecting liquid and having a tank inlet for receiving the liquid and a tank outlet;
b. a pump located outside of the tank for pumping the liquid from the tank to a remote location, the pump comprising:
i. a volute impeller housing having a pump inlet and a pump outlet;
ii. an impeller mounted for rotation inside the volute impeller housing;
iii. a motor for driving the impeller;
c. a funnel-shaped tube having a large opening connected to the tank outlet and a smaller opening connected to the pump inlet;
d. a liquid level detector for detecting the level of liquid in the tank and for controlling the operation of the motor; wherein the pump is located below the tank and wherein the pump outlet extends through the funnel-shaped tube and is positioned within the funnel-shaped tube.
2. The liquid handling system of claim 1 , further comprising a pump sensor located adjacent the pump inlet for determining the presence of liquid at the pump inlet.
3. The liquid handling system of claim 1 , wherein the funnel-shaped tube is configured with an angled face to produce a flow of water into the volute-shaped impeller housing in a direction counter to the rotation of the impeller thereby inhibiting gas from being trapped at the inlet to the volute-shaped impeller housing.
4. The liquid handling system of claim 1 , wherein the liquid level detector comprises:
a. an external tank sensor located external to the tank comprising
b. a capacitive sensor comprising
i. a circuit board positioned proximate to a wall of the tank and extending vertically along the wall of the tank;
ii. a shield foil attached to a first side of the circuit board opposite the wall of the tank; and
iii. at least one sensor foil attached to a second side of the circuit board between the circuit board and the wall of the tank; and
c. a control circuit for determining the level of liquid in the tank and for controlling the operation of the motor by determining the capacitance value of the at least one sensor foil.
5. The liquid handling system of claim 4 , wherein the control circuit further comprises a drive circuit connected through a resistance to the at least one sensor foil for charging the at least one sensor foil to a first predetermined voltage value, determining the time required to charge the at least one sensor foil to the first predetermined voltage value, correlating the determined time to a capacitance value of the at least one sensor foil of the capacitive sensor, and correlating the capacitance value with a level of liquid in the tank.
6. The liquid handling system of claim 4 , wherein the shield foil has a pattern of discontinuities to adjust the capacitance value of the shield foil.
7. The liquid handling system of claim 4 , wherein the at least one sensor foil has a pattern of discontinuities to adjust the capacitance value of the at least one sensor foil.
8. The liquid handling system of claim 4 , wherein the at least one sensor foil comprises a plurality of sensor foils with one or more gaps between the sensor foils to create a capacitive discontinuity between the sensor foils.
9. The liquid handling system of claim 4 , wherein wall of the tank adjacent the at least one sensor foil has a varying thickness to create a capacitive variation, including capacity discontinuities, as result of the varying thickness of the tank wall.
10. The liquid handling system of claim 5 , wherein the drive circuit of the control circuit charges the at least one sensor foil to the first predetermined voltage value with a first polarity and then discharges the at least one sensor foil to a second predetermined voltage value with a reversed polarity.
11. The liquid handling system of claim 5 , wherein the drive circuit includes a guard ring circuit that charges the shield foil with a polarity that is opposite polarity in which the drive circuit charges the at least one sensor foil.
12. The liquid handling system of claim 5 , wherein the drive circuit includes a guard ring circuit comprising a voltage follower configuration, wherein leakage currents flowing from the at least one sensor foil are nullified by the shield foil, which is driven to the same electrical potential as the at least one sensor foil.