Recessed can downlight retrofit illumination device
View Patent ↗In various embodiments, an illumination device includes driver and LED lighting modules collectively sized to fit within a recessed-can lighting fixture constructed for use with incandescent or halogen bulbs, thereby facilitating LED changeover without removal and replacement of the fixture.
1. An illumination device comprising:
a discrete driver module comprising (i) circuitry for supplying power to and controlling at least one light-emitting diode, and (ii) a connector for electrically connecting to a source of power;
a discrete lighting module configured for electrical connection to but otherwise physically separate from the driver module, the lighting module comprising (i) at least one light-emitting diode, (ii) a mechanism for mounting the lighting module within a recessed-can lighting fixture, and (iii) a temperature sensor for measuring a temperature of the at least one light-emitting diode,
wherein the driver module and the lighting module are collectively sized to fit within the recessed-can lighting fixture.
2. The illumination device of claim 1 , wherein the lighting module comprises at least one of a heat sink or an active cooling element.
3. The illumination device of claim 1 , further comprising a trim ring configured to overlap an edge of the lighting fixture and at least a portion the lighting module.
4. The illumination device of claim 3 , wherein the trim ring comprises a plurality of openings, thereby enabling convective cooling of the lighting module.
5. The illumination device of claim 3 , further comprising a light-emitting diode for emitting light through at least one of the openings, thereby providing decorative illumination.
6. The illumination device of claim 1 , further comprising an electrical cable electrically connecting the driver module and the lighting module.
7. The illumination device of claim 6 , wherein the electrical cable is the only physical connection between the driver module and the lighting module.
8. The illumination device of claim 6 , wherein the electrical cable provides substantially no physical support to the lighting module.
9. The illumination device of claim 6 , wherein the electrical cable is detachable from the driver module and the lighting module, thereby enabling replacement of the electrical cable with a second electrical cable having a different length.
10. The illumination device of claim 6 , wherein the lighting module is detachable from the electrical cable, thereby enabling replacement of the lighting module with a second lighting module different from the lighting module.
11. The illumination device of claim 1 , wherein the mounting mechanism comprises a plurality of spring clips.
12. The illumination device of claim 1 , wherein at least one of the lighting module or the driver module comprises an ambient temperature sensor.
13. The illumination device of claim 1 , wherein the driver module comprises circuitry for controlling current flow to the at least one light-emitting diode based on the measured temperature.
14. The illumination device of claim 1 , wherein the lighting module lacks circuitry for supplying power to and controlling the at least one light-emitting diode.
15. The illumination device of claim 1 , wherein the connector is compatible with a socket for an incandescent or halogen light bulb.
16. The illumination device of claim 1 , wherein the source of power comprises power mains of a building.
17. The illumination device of claim 16 , wherein the power mains operate at a voltage selected from the range of 120 volts to 277 volts.
18. The illumination device of claim 1 , wherein the source of power comprises at least one of an electrical conduit or a junction box.
19. The illumination device of claim 1 , wherein the recessed-can lighting fixture comprises at least one of a reflector or an electrical junction box therewithin.
20. The illumination device of claim 12 , wherein at least one of the lighting module or the driver module comprises thermal control circuitry configured to provide over-temperature protection to the at least one light-emitting diode based at least in part on the ambient temperature.
21. The illumination device of claim 20 , wherein the thermal control circuitry is configured to reduce power supplied to the at least one light-emitting diode based at least in part on the ambient temperature.
22. The illumination device of claim 20 , wherein (i) the lighting module comprises an active cooling element, and (ii) the thermal control circuitry is configured to control the active cooling element based at least in part on the ambient temperature.
23. A method of upgrading an illumination device disposed at least partially within a recessed-can lighting fixture comprising an outlet electrically connected to a source of power, the method comprising:
connecting to the outlet a discrete driver module comprising (i) circuitry for supplying power to and controlling at least one light-emitting diode and (ii) a connector compatible with the outlet; and
mounting within the recessed-can fixture a discrete lighting module (i) electrically connected to and otherwise physically separate from the driver module, (ii) comprising at least one light-emitting diode, and (iii) comprising a temperature sensor for measuring a temperature of the at least one light-emitting diode,
wherein the driver module and the lighting module collectively fit within the recessed-can lighting fixture.
24. The method of claim 23 , wherein the outlet comprises a socket for an incandescent or halogen light bulb.
25. The method of claim 23 , wherein the source of power comprises power mains of a building.
26. The method of claim 25 , wherein the power mains operate at a voltage selected from the range of 120 volts to 277 volts.
27. The method of claim 23 , wherein the source of power comprises at least one of an electrical conduit or an electrical junction box.
28. The method of claim 23 , wherein the recessed-can lighting fixture comprises at least one of a reflector or an electrical junction box therewithin.
29. The method of claim 23 , wherein the lighting module comprises at least one of a heat sink or an active cooling element.
30. The method of claim 23 , wherein an electrical cable electrically connects the driver module and the lighting module.
31. The method of claim 30 , wherein the electrical cable is the only physical connection between the driver module and the lighting module.
32. The method of claim 30 , wherein the electrical cable provides substantially no physical support to the lighting module.
33. The method of claim 30 , wherein the electrical cable is detachable from the driver module and the lighting module, thereby enabling replacement of the electrical cable with a second electrical cable having a different length.
34. The method of claim 30 , wherein the lighting module is detachable from the electrical cable, thereby enabling replacement of the lighting module with a second lighting module different from the lighting module.
35. The method of claim 23 , wherein the lighting module is mounted at least in part with a plurality of spring clips.
36. The method of claim 23 , wherein at least one of the lighting module or the driver module comprises an ambient temperature sensor.
37. The method of claim 36 , wherein at least one of the lighting module or the driver module comprises thermal control circuitry configured to provide over-temperature protection to the at least one light-emitting diode based at least in part on the ambient temperature.
38. The method of claim 37 , wherein the thermal control circuitry is configured to reduce power supplied to the at least one light-emitting diode based at least in part on the ambient temperature.
39. The method of claim 37 , wherein (i) the lighting module comprises an active cooling element, and (ii) the thermal control circuitry is configured to control the active cooling element based at least in part on the ambient temperature.
40. The method of claim 23 , wherein the driver module comprises circuitry for controlling current flow to the at least one light-emitting diode based on the measured temperature.
41. The method of claim 23 , wherein the lighting module lacks circuitry for supplying power to and controlling the at least one light-emitting diode.
42. An illumination device comprising:
a discrete driver module comprising (i) circuitry for supplying power to and controlling at least one light-emitting diode, and (ii) a connector for connecting to a source of power;
a discrete lighting module configured for electrical connection to but otherwise physically separate from the driver module, the lighting module comprising (i) at least one light-emitting diode, and (ii) a mechanism for mounting the lighting module within a recessed-can lighting fixture; and
an electrical cable electrically connecting the driver module and the lighting module,
wherein (i) the driver module and the lighting module are collectively sized to fit within the recessed-can lighting fixture and (ii) the electrical cable is the only physical connection between the driver module and the lighting module.
43. The illumination device of claim 42 , wherein the lighting module comprises at least one of a heat sink or an active cooling element.
44. The illumination device of claim 42 , further comprising a trim ring configured to overlap an edge of the lighting fixture and at least a portion the lighting module.
45. The illumination device of claim 44 , wherein the trim ring comprises a plurality of openings, thereby enabling convective cooling of the lighting module.
46. The illumination device of claim 44 , further comprising a light-emitting diode for emitting light through at least one of the openings, thereby providing decorative illumination.
47. The illumination device of claim 42 , wherein the electrical cable provides substantially no physical support to the lighting module.
48. The illumination device of claim 42 , wherein the electrical cable is detachable from the driver module and the lighting module, thereby enabling replacement of the electrical cable with a second electrical cable having a different length.
49. The illumination device of claim 42 , wherein the lighting module is detachable from the electrical cable, thereby enabling replacement of the lighting module with a second lighting module different from the lighting module.
50. The illumination device of claim 42 , wherein the mounting mechanism comprises a plurality of spring clips.
51. The illumination device of claim 42 , wherein at least one of the lighting module or the driver module comprises an ambient temperature sensor.
52. The illumination device of claim 51 , wherein at least one of the lighting module or the driver module comprises thermal control circuitry configured to provide over-temperature protection to the at least one light-emitting diode based at least in part on the ambient temperature.
53. The illumination device of claim 52 , wherein the thermal control circuitry is configured to reduce power supplied to the at least one light-emitting diode based at least in part on the ambient temperature.
54. The illumination device of claim 52 , wherein (i) the lighting module comprises an active cooling element, and (ii) the thermal control circuitry is configured to control the active cooling element based at least in part on the ambient temperature.
55. The illumination device of claim 42 , wherein at least one of the lighting module or the driver module comprises a temperature sensor for measuring a temperature of the at least one light-emitting diode.
56. The illumination device of claim 55 , wherein the driver module comprises circuitry for controlling current flow to the at least one light-emitting diode based on the measured temperature.
57. The illumination device of claim 42 , wherein the lighting module lacks circuitry for supplying power to and controlling the at least one light-emitting diode.
58. The illumination device of claim 42 , wherein the connector is compatible with a socket for an incandescent or halogen light bulb.
59. The illumination device of claim 42 , wherein the source of power comprises power mains of a building.
60. The illumination device of claim 59 , wherein the power mains operate at a voltage selected from the range of 120 volts to 277 volts.
61. The illumination device of claim 42 , wherein the source of power comprises at least one of an electrical conduit or a junction box.
62. The illumination device of claim 42 , wherein the recessed-can lighting fixture comprises at least one of a reflector or an electrical junction box therewithin.
63. A method of upgrading an illumination device disposed at least partially within a recessed-can lighting fixture comprising an outlet electrically connected to a source of power, the method comprising:
connecting to the outlet a discrete driver module comprising (i) circuitry for supplying power to and controlling at least one light-emitting diode and (ii) a connector compatible with the outlet; and
mounting within the recessed-can fixture a discrete lighting module (i) electrically connected to and otherwise physically separate from the driver module and (ii) comprising at least one light-emitting diode,
wherein (i) the driver module and the lighting module collectively fit within the recessed-can lighting fixture, (ii) an electrical cable electrically connects the driver module and the lighting module, and (iii) the electrical cable is the only physical connection between the driver module and the lighting module.
64. The method of claim 63 , wherein the lighting module comprises at least one of a heat sink or an active cooling element.
65. The method of claim 63 , wherein the electrical cable provides substantially no physical support to the lighting module.
66. The method of claim 63 , wherein the electrical cable is detachable from the driver module and the lighting module, thereby enabling replacement of the electrical cable with a second electrical cable having a different length.
67. The method of claim 63 , wherein the lighting module is detachable from the electrical cable, thereby enabling replacement of the lighting module with a second lighting module different from the lighting module.
68. The method of claim 63 , wherein the lighting module is mounted at least in part with a plurality of spring clips.
69. The method of claim 63 , wherein at least one of the lighting module or the driver module comprises an ambient temperature sensor.
70. The method of claim 69 , wherein at least one of the lighting module or the driver module comprises thermal control circuitry configured to provide over-temperature protection to the at least one light-emitting diode based at least in part on the ambient temperature.
71. The method of claim 70 , wherein the thermal control circuitry is configured to reduce power supplied to the at least one light-emitting diode based at least in part on the ambient temperature.
72. The method of claim 70 , wherein (i) the lighting module comprises an active cooling element, and (ii) the thermal control circuitry is configured to control the active cooling element based at least in part on the ambient temperature.
73. The method of claim 63 , wherein at least one of the lighting module or the driver module comprises a temperature sensor for measuring a temperature of the at least one light-emitting diode.
74. The method of claim 73 , wherein the driver module comprises circuitry for controlling current flow to the at least one light-emitting diode based on the measured temperature.
75. The method of claim 63 , wherein the lighting module lacks circuitry for supplying power to and controlling the at least one light-emitting diode.
76. The method of claim 63 , wherein the outlet comprises a socket for an incandescent or halogen light bulb.
77. The method of claim 63 , wherein the source of power comprises power mains of a building.
78. The method of claim 77 , wherein the power mains operate at a voltage selected from the range of 120 volts to 277 volts.
79. The method of claim 63 , wherein the source of power comprises at least one of an electrical conduit or an electrical junction box.
80. The method of claim 63 , wherein the recessed-can lighting fixture comprises at least one of a reflector or an electrical junction box therewithin.