Method of making a three-dimensional fiber preform for fabricating an annular part out of carbon/carbon composite material
View Patent ↗A method of making a three-dimensional fiber preform for fabricating an annular part out of carbon-carbon composite material, the method including stacking layers of a fiber sheet made up of carbon yarns or tows, needling the layers one by one as they are superposed so as to bond them together, and locally modifying the electromagnetic properties of the fiber preform by increasing the fiber density of the layers of the fiber sheet that are situated at half-thickness of the fiber preform.
1. A method of making a three-dimensional fiber preform for fabricating an annular part out of carbon-carbon composite material, the method comprising:
stacking layers of a fiber sheet made up of carbon yarns or tows;
needling the layers one by one as they are superposed so as to bond them together, and
locally modifying the electromagnetic properties of the fiber preform to form a locally modified region by increasing the fiber density of the layers of the fiber sheet that are situated at half-thickness of the fiber preform, wherein the increasing the fiber density of the layers comprises performing the needling in the locally modified region using either: a needling density greater than that used outside of the locally modified region, and with a same penetration depth of the needles as that used outside the locally modified region, or a penetration depth of the needles greater than that of the needling outside the locally modified region and a same needling density as that used outside the locally modified region.
2. A method according to claim 1 , wherein the locally modified region comprises a material having a weight of about 1100 g/m 2 and outside the locally modified region, the material has a weight of about 700 g/m 2 .
3. A method according to claim 1 , wherein the increasing the fiber density of the layers comprises performing the needling in the locally modified region using a needling density greater than that used outside of the locally modified region, and with a same penetration depth of the needles as that used outside the locally modified region.
4. A method according to claim 3 , wherein the needling density in the locally modified region is a needling density of about 60 strokes/cm 2 , and the needling density outside the locally modified region is a needling density of about 30 strokes/cm 2 .
5. A method according to claim 1 , wherein the increasing the fiber density of the layers comprises performing the needling in the locally modified region using a penetration depth greater than that of the needling outside the locally modified region and a same needling density as that used outside the locally modified region.
6. A method according to claim 5 , wherein the penetration depth for the needling in the locally modified is in the range 14.5 mm to 15.5 mm, and the penetration depth for the needling outside the locally modified region is about 12.5 mm.